IP Library Granted Patent US 10,513,600
Granted Patent B2
US 10,513,600 · App. 15/698,248 · Granted Dec 24, 2019

Elastomeric compositions comprising reclaimed vulcanized elastomer particles of broad size distribution and chemically modified vulcanized elastomer particles

Inventors: Charles Rosenmayer (Decatur, GA); Frank Papp (Fort Mill, SC)
Assignee: Lehigh Technologies, Inc.
C08L9/06B32B5/16B32B25/042C08J3/12C08L7/00C08L9/00C08L9/02C08L17/00C08L19/003C08L21/00B29B17/0408B29K2021/00B32B2605/00C08J2321/02Y02W30/625Y10T428/2982
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Quick Facts
Patent No.
US 10,513,600
App. No.
15/698,248
Granted
Dec 24, 2019
Kind
B2
Abstract

Elastomer compositions comprising uncured elastomer and reclaimed elastomer are described. In one embodiment, the compositions comprise reclaimed elastomer material (micronized rubber powder) of broad particle size distribution, which is less expensive than traditional reclaimed elastomer material with narrow particle size distribution. Further, compositions comprising reclaimed elastomer materials with broad particle size distribution perform comparably to those comprising reclaimed elastomer materials with narrow particle size distribution. In other embodiments, the compositions comprise both vulcanized and devulcanized elastomer materials. Advantageously, by using a combination of vulcanized and devulcanized material, it is possible to incorporate a greater percentage by weight of reclaimed material in to an elastomer composition, thus providing additional cost savings while maintaining high levels of mechanical properties. Further, the use of the reclaimed material reduces landfill waste resulting in a more environmentally friendly product.

Claims (10)

1. An elastomeric composition comprising:

at least 30% by weight of the elastomeric composition uncured elastomer;

at least 5% by weight of the elastomeric composition reclaimed elastomer;

carbon black; and

sulfur;

wherein the reclaimed elastomer comprises vulcanized elastomer particles and devulcanized elastomer particles.

2. The elastomeric composition of claim 1 , wherein the uncured elastomer comprises styrene butadiene, polybutadiene, natural rubber, nitrile rubber, butyl rubber, and combinations thereof.

3. An elastomeric composition comprising vulcanized elastomer particles and chemically modified vulcanized elastomer particles.

4. The elastomeric composition of claim 3 , wherein the chemically modified vulcanized elastomer particles comprise devulcanized elastomer particles.

5. A micronized elastomer powder formulation comprising vulcanized elastomer particles and chemically modified vulcanized elastomer particles, wherein 99% or more of the vulcanized elastomer particles are 40 mesh or smaller in size and 99% or more of the chemically modified vulcanized elastomer particles are 40 mesh or smaller in size.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2017
From: ROSENMAYER, CHARLES; PAPP, FRANK
To: LEHIGH TECHNOLOGIES, INC.
Reel/Frame 043528/0703 →
Continuity (5)
Division 14795219 · Jul 9, 2015
Division 13492637 · Jun 8, 2012
Provisional Application 61525571 · Aug 19, 2011
Provisional Application 61494739 · Jun 8, 2011
Related Publication 20170369686A1 · Dec 28, 2017