IP Library Granted Patent US 11,015,409
Granted Patent B2
US 11,015,409 · App. 15/699,216 · Granted May 25, 2021

System for degrading structure using mechanical impact and method

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Quick Facts
Patent No.
US 11,015,409
App. No.
15/699,216
Granted
May 25, 2021
Kind
B2
Abstract

A system for degrading a structure includes the structure formed of a degradable-on-demand material, an ignitor arranged to transfer heat to the structure; and, a mechanical impactor movable with respect to the structure, wherein the ignitor increases in temperature upon impact of the mechanical impactor into the ignitor, and heat from the ignitor initiates degradation of the structure.

Claims (27)

1. A system for degrading a structure formed of a degradable-on-demand (DOD) material arranged in a flowbore of a downhole tubular configured for use in a wellbore, the system comprising:

an ignitor protruding from an outer surface of the structure, the ignitor being configured to transfer heat to the structure; and

a mechanical impactor movable with respect to the structure that is configured to impact the ignitor,

wherein the mechanical impactor, upon impacting the ignitor, triggersthe ignitor to ignite the DOD material to thereby release energy that initiates degradation of the structure within the downhole tubular.

2. The system of claim 1 , wherein the mechanical impactor is a hammer.

3. The system of claim 2 , wherein the hammer is driven in a direction towards the ignitor by hydrostatic pressure.

4. The system of claim 1 , wherein the ignitor and the structure provide a flowbore.

5. The system of claim 1 , wherein the mechanical impactor is formed of the degradable-on-demand material and degrades upon impact with the ignitor.

6. The system of claim 5 , wherein the degradable-on-demand material includes a network of energetic material in a matrix material, and the ignitor transfers heat to at least one starting point of the network of energetic material to facilitate degradation of both the structure and the mechanical impactor.

7. The system of claim 1 , wherein the degradable-on-demand material includes an energetic material configured to generate energy upon activation to facilitate the degradation of the structure.

8. The system of claim 7 , wherein the degradable-on-demand material further includes a matrix material distributed within a network of the energetic material, the network releasing heat to the matrix material after impact of the mechanical impactor into the ignitor.

9. The system of claim 8 , wherein the energetic material is activated when the ignitor transfers heat at or above a threshold temperature at one or more starting points of the network of the energetic material.

10. The system of claim 1 , wherein the ignitor includes an explosive and/or flammable material.

11. The system of claim 1 , wherein the ignitor includes two or more chemicals separated from each other prior to impact by the mechanical impactor, and mixed together after impact by the mechanical impactor, and mixture of the two or more chemicals generates heat.

12. The system of claim 6 , wherein the energetic material comprises at least one of continuous fibers, wires, or foils, which form a three dimensional network; and the matrix material is distributed throughout the three dimensional network.

13. The system of claim 1 , wherein the ignitor is in direct contact with the structure.

14. The system of claim 1 , wherein the ignitor is interposed between the mechanical impactor and the structure.

15. A method of degrading a structure formed of a degradable-on-demand (DOD) material arranged in a flowbore of a downhole tubular configured for use in a wellbore, the method comprising:

moving a mechanical impactor with respect to the structure;

impacting the mechanical impactor into an ignitor protruding from an outer surface of the structure;

igniting the DOD material with the igniter; and

degrading the structure in the flowbore of the downhole tubular with energy released from the DOD material.

16. The method of claim 15 , wherein moving the mechanical impactor includes moving a hammer into the ignitor.

17. The method of claim 15 , further comprising utilizing heat from the ignitor to degrade a degradable-on-demand material of the mechanical impactor.

18. The method of claim 15 , wherein the ignitor includes two or more chemicals separated from each other prior to impact by the mechanical impactor, and mixed together after impact by the mechanical impactor.

19. The method of claim 15 , wherein the ignitor includes an explosive and/or flammable material.

20. The method of claim 15 , wherein the degradable-on-demand material includes an energetic material configured to generate energy upon activation to facilitate the degradation of the structure, the energetic material including a network, and the degradable-on-demand material further including a matrix material, the network releasing heat to the matrix material after impact of the mechanical impactor into the ignitor.

Assignments (2)
CHANGE OF NAME Recorded Mar 24, 2022
From: BAKER HUGHES, A GE COMPANY, LLC
To: BAKER HUGHES HOLDINGS LLC
Reel/Frame 059498/0728 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2017
From: XU, YINGQING; ZHANG, ZHIHUI; DOANE, JAMES; XU, ZHIYUE
To: BAKER HUGHES, A GE COMPANY, LLC
Reel/Frame 043534/0990 →