IP Library Granted Patent US 10,673,095
Granted Patent B2
US 10,673,095 · App. 15/702,997 · Granted Jun 2, 2020

Electrochemical cells having ionic liquid-containing electrolytes

Inventors: Rana Mohtadi (Northville, MI); Oscar Tutusaus (Ann Arbor, MI); Douglas R. MacFarlane (Clayton, AU); Mega Kar (Beaconsfield, AU)
Assignees: Toyota Motor Engineering & Manufacturing North America, Inc.; Monash University
H01M10/056C07C217/08C07F5/02H01M10/054H01M10/0525H01M10/0568H01M2300/0045
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Quick Facts
Patent No.
US 10,673,095
App. No.
15/702,997
Granted
Jun 2, 2020
Kind
B2
Abstract

Electrolytes and electrochemical cells include a novel ionic liquid having a quaternary cation and a boron cluster anion. In some versions, the boron cluster anion will be a functionalized or unfunctionalized icosahedral boranyl or carboranyl anion. Electrochemical cells have an electrolyte including the ionic liquid. In some versions, the ionic liquid is used as a solvent to dissolve an ionic shuttle salt for transport of active material, with an optional co-solvent. Methods to synthesize the ionic liquid include contacting a boron cluster salt with a quaternary salt to form the ionic liquid by a metathesis reaction.

Claims (56)

1. A lithium electrochemical cell, comprising:

an anode that contains a reduced form of an active material when at least partially charged;

a cathode; and

an electrolyte mediating ionic communication between the anode and the cathode, the electrolyte comprising:

a lithium salt; and

an ionic liquid having a formula:

A p Q,

wherein A is a quaternary cation comprising at least one of:

an ammonium cation having a structure:

 and

a phosphonium cation having a structure:

wherein R 1 , R 2 , R 3 , and R 4 is each, independently, selected from a group consisting of:

C2-C12 alkyl; and

poly(ethylene glycol) methyl ether having from 1-20 ethylene glycol subunits, and

wherein Q is a boron cluster anion and p is one or two.

2. The lithium electrochemical cell as recited in claim 1 , wherein the boron cluster anion has a formula [B y H (y-z-i) R z X i ] 2− , [CB( y-1 )H (y-z-i) R z X i ] − , [C 2 B (y-2) H (y-t-j-1) R t X j ] − , [C 2 B (y-3) H (y-t-j) R t X j ] − , or [C 2 B (y-3) H (y-t-j-1) R t X j ] 2− , and wherein:

y is an integer within a range of 6 to 12;

(z+i) is an integer within a range of 0 to y;

(t+j) is an integer within a range of 0 to (y−1);

X is F, Cl, Br, I, or a combination thereof; and

R is a substituent comprising any of:

group (i): a linear, branched-chain, or cyclic C1-C18 alkyl, perfluoroalkyl, or partially fluorinated alkyl group;

group (ii): a C6-C14 aryl, perfluoroaryl, or partially fluorinated aryl group;

group (iii): a linear, branched-chain, or cyclic C1-C18 alkoxy, perfluoroalkoxy, or partially fluorinated alkoxy group;

group (iv): a C6-C14 aryloxy, perfluoroaryloxy, or partially fluorinated aryloxy group; and

group (v): a substituent that combines moieties defined by two or more of groups (i)-(iv).

3. The lithium electrochemical cell as recited in claim 2 , wherein the electrolyte comprises a shuttle salt to improve transport of the active material between the anode and the cathode, the shuttle salt having an oxidized form of the active material as a cation.

4. The lithium electrochemical cell as recited in claim 2 , wherein the boron cluster anion comprises an icosahedral, closo-boron cluster anion.

5. The lithium electrochemical cell as recited in claim 2 , wherein the boron cluster anion comprises at least one of closo-[B 12 H 12 ] 2− , closo-[CB 11 H 12 ] − , and closo-[C 2 B 10 H 11 ] − .

6. A sodium electrochemical cell, comprising:

an anode that contains a reduced form of an active material when at least partially charged;

a cathode; and

an electrolyte mediating ionic communication between the anode and the cathode, the electrolyte comprising:

a sodium salt; and

an ionic liquid having a formula:

A p Q,

wherein A is a quaternary cation comprising at least one of:

an ammonium cation having a structure:

 and

a phosphonium cation having a structure:

wherein R 1 , R 2 , R 3 , and R 4 is each, independently, selected from a group consisting of:

C2-C12 alkyl; and

poly(ethylene glycol) methyl ether having from 1-20 ethylene glycol subunits, and

wherein Q is a boron cluster anion and p is one or two.

7. The sodium electrochemical cell as recited in claim 6 , wherein the boron cluster anion has a formula [B y H (y-z-i) R z X i ] 2− , [CB( y-1 )H (y-z-i) R z X i ] − , [C 2 B (y-2) H (y-t-j-1) R t X j ] − , [C 2 B (y-3) H (y-t-j) R t X j ] − , or [C 2 B (y-3) H (y-t-j-1) R t X j ] 2− , and wherein:

y is an integer within a range of 6 to 12;

(z+i) is an integer within a range of 0 to y;

(t+j) is an integer within a range of 0 to (y−1);

X is F, Cl, Br, I, or a combination thereof; and

R is a substituent comprising any of:

group (i): a linear, branched-chain, or cyclic C1-C18 alkyl, perfluoroalkyl, or partially fluorinated alkyl group;

group (ii): a C6-C14 aryl, perfluoroaryl, or partially fluorinated aryl group;

group (iii): a linear, branched-chain, or cyclic C1-C18 alkoxy, perfluoroalkoxy, or partially fluorinated alkoxy group;

group (iv): a C6-C14 aryloxy, perfluoroaryloxy, or partially fluorinated aryloxy group; and

group (v): a substituent that combines moieties defined by two or more of groups (i)-(iv).

8. The sodium electrochemical cell as recited in claim 6 , wherein the electrolyte comprises a shuttle salt to improve transport of the active material between the anode and the cathode, the shuttle salt having an oxidized form of the active material as a cation.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2020
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 053037/0460 →
CHANGE OF ADDRESS Recorded Nov 30, 2018
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 047688/0784 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2017
From: MACFARLANE, DOUGLAS R.; KAR, MEGA
To: MONASH UNIVERSITY
Reel/Frame 043654/0094 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2017
From: MOHTADI, RANA; TUTUSAUS, OSCAR
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 043654/0101 →
Continuity (1)
Related Publication 20190081347A1 · Mar 14, 2019