IP Library Granted Patent US 10,183,271
Granted Patent B2
US 10,183,271 · App. 15/706,870 · Granted Jan 22, 2019

VOC and odor reducing building panels

Inventors: Kenneth G. Caldwell (Mountville, PA); Steven L. Masia (Lancaster, PA); Gourish Sirdeshpande (Lancaster, PA); Michelle X. Wang (Lititz, PA)
Assignee: AWI Licensing LLC
B01J20/22B01J20/043B01J20/103B01J20/12B01J20/28035B01J20/3236E04B9/001E04B9/045E04C2/00
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Quick Facts
Patent No.
US 10,183,271
App. No.
15/706,870
Granted
Jan 22, 2019
Kind
B2
Abstract

Described herein is a building panel comprising a substrate and an odor and VOC reducing coating applied to the substrate, the coating comprising a blend of a first component comprising ethylene urea; a second component comprising silica; and a rheology modifier.

Claims (33)

1. A VOC and odor-reducing building panel comprising:

a substrate; and

a coating applied to the substrate, the coating comprising:

silica gel;

a surfactant; and

a rheology modifier.

2. The building panel according to claim 1 , wherein the coating is solid at room temperature and comprises less than about 5 wt. % of a carrier based on the total weight of the coating, the carrier selected from water.

3. The building panel according to claim 1 , wherein the silica gel is present in an amount ranging from about 5 wt. % to about 40 wt. % based on the total weight of the coating.

4. The building panel according to claim 1 , wherein the coating is present on the substrate in an amount ranging from about 50 g/m 2 to about 400 g/m 2 .

5. The building panel according to claim 1 , wherein the coating exhibits substantially the same odor-reducing performance in an environment having 90% relative humidity as an environment having at 0% relative humidity.

6. The building panel according to claim 1 , wherein the rheology modifier selected from silicate mineral, alkali-swellable compounds, and combinations thereof.

7. The building panel according to claim 6 , wherein the rheology modifier is present in an amount ranging from about 0.1 wt. % to about 55 wt. % based on the total weight of the coating.

8. A building panel comprising:

a substrate; and

a coating applied to the substrate, the coating comprising a blend of silica gel and kaolin.

9. The building panel according to claim 8 , wherein the coating is solid at room temperature and comprises less than about 5 wt. % of a carrier based on the total weight of the coating, the carrier selected from water.

10. The building panel according to claim 8 , wherein the silica gel is present in an amount ranging from about 5 wt. % to about 40 wt. % based on the total weight of the coating.

11. The building panel according to claim 8 , wherein the coating is present on the substrate in an amount ranging from about 50 g/m 2 to about 400 g/m 2 .

12. The building panel according to claim 8 , wherein the kaolin is present in an amount ranging from about 1 wt. % to about 55 wt. % based on the total weight of the coating.

13. The building panel according to claim 8 , wherein the kaolin particles have an average particle size ranging from about 0.5 μm to about 30 μm.

14. The building panel according to claim 8 , wherein the blend further comprises a surfactant.

15. A building panel comprising:

a substrate; and

a coating applied to the substrate, the coating comprising:

silica gel;

a surfactant blend comprising a first surfactant and a second surfactant; and

a rheology modifier;

wherein the first surfactant is non-ionic and the second surfactant is ionic.

16. The building panel according to claim 15 , wherein the coating is solid at room temperature and comprises less than about 5 wt. % of a carrier based on the total weight of the coating, the carrier selected from water.

17. The building panel according to claim 15 , wherein the silica gel is present in an amount ranging from about 5 wt. % to about 40 wt. % based on the total weight of the coating.

18. The building panel according to claim 15 , wherein the coating is present on the substrate in an amount ranging from about 50 g/m 2 to about 400 g/m 2 .

19. The building panel according to claim 15 , wherein the rheology modifier selected from silicate mineral, alkali-swellable compounds, and combinations thereof.

20. The building panel according to claim 15 , wherein the rheology modifier is present in an amount ranging from about 0.1 wt. % to about 55 wt. % based on the total weight of the coating.

Assignments (3)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Oct 11, 2019
From: AWI LICENSING LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 050710/0101 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2018
From: ARMSTRONG WORLD INDUSTRIES, INC.
To: AWI LICENSING LLC
Reel/Frame 047762/0905 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2017
From: CALDWELL, KENNETH G.; MASIA, STEVEN L.; SIRDESHPANDE, GOURISH; WANG, MICHELLE X.
To: ARMSTRONG WORLD INDUSTRIES, INC.
Reel/Frame 043611/0493 →
Continuity (2)
Division 14970308 · Dec 15, 2015
Related Publication 20180001297A1 · Jan 4, 2018