Seed meter with multiple sensors for seed cell status monitoring
A vacuum seed meter includes a vacuum channel and a seed transport member having seed cells defined as openings through a perimeter region of the seed transport member, which rotates through the vacuum channel. The seed meter includes a plurality of sensors, each of the plurality of sensors targeting a different location within the seed meter. Each of the plurality of sensors connected to send signals to a controller that evaluates whether each seed cell passing through these locations is filled or empty.
1. A vacuum seed meter, comprising:
a housing defining a seed chamber wall and a vacuum channel wall;
a seed transport member having seed cells defined as openings through a perimeter region of the seed transport member, the seed transport member is disposed between the seed chamber wall and the vacuum channel wall, the seed transport member is spaced apart from the seed chamber wall to define a seed chamber between the seed transport member and the seed chamber wall, and the seed transport member is spaced apart from the vacuum channel wall to define a vacuum channel between the seed transport member and the vacuum channel wall, wherein the seed transport member is rotatably carried within the housing such that during each complete rotation of the seed transport member each of the seed cells successively passes through at least the following zones within the seed meter: a seed acquisition region and a post-delivery region; and
a plurality of sensors, each of the plurality of sensors having a detection zone disposed within the housing, the detection zone of at least one of the plurality of sensors being targeted so that during each complete rotation of the seed transport member within the housing a discernible feature of the seed transport member passes through the detection zone of the at least one of the plurality of sensors;
wherein:
the detection zone of a first sensor of the plurality of sensors is disposed within the post-delivery region;
the detection zone of a second sensor of the plurality of sensors is disposed within the seed acquisition region; and
the detection zone of a third sensor of the plurality of sensors is disposed within an intermediate region that is successively intermediate the seed acquisition region and the post-delivery region during each complete rotation of the seed transport member within the housing.
2. The vacuum seed meter of claim 1 , further comprising a controller that receives signals from each of the plurality of sensors.
3. The vacuum seed meter of claim 2 , wherein the controller is preprogrammed to coordinate the sampling of the signals received from the second sensor with the detection of an empty seed cell by the first sensor.
4. The vacuum seed meter of claim 2 , further comprising a rotary encoder that is connected to emit to the controller index signals that correlate with the proportion of each complete rotation of the seed transport member.
5. The vacuum seed meter of claim 1 , wherein a sensing end of the first sensor is disposed outside of the vacuum channel.
6. The vacuum seed meter of claim 1 , wherein the detection zone of the first sensor is disposed within the region of the seed meter immediately before the seed cells encounter the seed acquisition region during each complete rotation of the seed transport member within the housing.
7. The vacuum seed meter of claim 1 , wherein the second sensor is disposed so that a line of sight between a sensing end of the second sensor and the seed transport member passes through a region within the vacuum chamber.
8. The vacuum seed meter of claim 1 , wherein a light source illuminates a seed cell located within the detection zone of the second sensor and a line of transmission between the light source and the seed transport member passes through a region within the vacuum chamber.
9. The vacuum seed meter of claim 1 , further comprising a singulator disposed between the seed acquisition region and the post-delivery region.
10. The vacuum seed meter of claim 9 , wherein the detection zone of the third sensor is located at the region of the seed meter immediately before the seed cells encounter the singulator during each complete rotation of the seed transport member within the housing.
11. The vacuum seed meter of claim 9 , wherein the detection zone of the third sensor is located at the region of the seed meter immediately after the seed cells leave the influence of the singulator during each complete rotation of the seed transport member within the housing.
12. The vacuum seed meter of claim 1 , wherein the first sensor is located on a first side of the seed transport member with a seed cell located within the detection zone of the first sensor and wherein a light source is located on the first side of the seed transport member illuminating the seed cell.
13. The vacuum seed meter of claim 1 , wherein the first sensor is a capacitive proximity sensor.
14. The vacuum seed meter of claim 1 , wherein the second sensor is located on a first side of the seed transport member with a seed cell located within the detection zone of the second sensor and wherein a light source is located on the first side of the seed transport member illuminating the seed cell.
15. A planting implement, comprising:
a frame that carries at least one row unit, a furrow opener disc, at least one seed hopper, and a seed meter;
wherein the seed meter includes:
a housing defining a seed chamber wall and a vacuum channel wall;
a seed transport member having seed cells defined as openings through a perimeter region of the seed transport member, the seed transport member is disposed between the seed chamber wall and the vacuum channel wall; the seed transport member is spaced apart from the seed chamber wall to define a seed chamber between the seed transport member and the seed chamber wall; and the seed transport member is spaced apart from the vacuum channel wall to define a vacuum channel between the seed transport member and the vacuum channel wall, wherein the seed transport member is rotatably carried within the housing such that during each complete rotation of the seed transport member each of the seed cells successively passes through at least the following zones within the seed meter: a seed acquisition region and a post-delivery region;
a plurality of sensors, each of the plurality of sensors having a detection zone disposed within the housing, the detection zone of at least one of the plurality of sensors being targeted so that during each complete rotation of the seed transport member within the housing a discernible feature of the seed transport member passes through the detection zone of the at least one of the plurality of sensors;
wherein:
the detection zone of a first sensor of the plurality of sensors is disposed within the post-delivery region;
the detection zone of a second sensor of the plurality of sensors is disposed within the seed acquisition region; and
the detection zone of a third sensor of the plurality of sensors is disposed within an intermediate region that is successively intermediate the seed acquisition region and the post-delivery region during each complete rotation of the seed transport member within the housing.
16. The planting implement of claim 15 , further comprising a controller that receives signals from each of the plurality of sensors.
17. The planting implement of claim 16 , wherein the controller is preprogrammed to coordinate the sampling of the signals received from the second sensor with the detection of an empty seed cell by the first sensor.
18. The planting implement of claim 16 , further comprising a rotary encoder that is connected to emit to the controller index signals that correlate with the proportion of each complete rotation of the seed transport member.
19. The planting implement of claim 15 , wherein the detection zone of the first sensor is disposed within the region of the seed meter immediately before the seed cells encounter the seed acquisition region during each complete rotation of the seed transport member within the housing.