Method of manufacturing crimping terminal
View Patent ↗A method of manufacturing a crimping terminal includes a punching process of punching out a crimping terminal from a flat-plate-shaped metal base material, an attaching process of attaching a sheet-like water stop member to a wire connection portion being a portion in the crimping terminal that is to be crimped onto a wire, and a bending process of bending the wire connection portion to which the water stop member is attached. The wire connection portion may integrally cover a core wire and a covering of the wire by being crimped onto the wire.
1. A method of manufacturing a wire-provided crimping terminal, the method comprising:
a punching process of punching out a crimping terminal from a flat-plate-shaped metal base material, the crimping terminal including a wire connection portion that is in a flat-plate shape after punching out the crimping terminal, the wire connection portion being a portion in the crimping terminal that is to be crimped onto a wire having at least one exposed conductor;
an attaching process of attaching a sheet-like adhesive material to the wire connection portion when the wire connection portion is in the flat-plate shape;
a bending process of bending the wire connection portion to which the adhesive material is attached, the bending process bending the wire connection portion from the flat-plate shape into a U-shape;
placing the wire on the wire connection portion after the bending process; and
crimping the wire connection portion onto the wire and thereby forming a water stop region with the adhesive material between opposing sides of the wire connection portion and blocking a clearance gap provided thereon from a distal end of the wire covering an end of the at least one exposed conductor.
2. The method of manufacturing a wire-provided crimping terminal according to claim 1 , wherein
the wire connection portion integrally covers a core wire and a covering of the wire by being crimped onto the wire, and
in the attaching process, the adhesive material is attached to a rim portion in the wire connection portion along a longitudinal direction of the wire connection portion, and rim portions at both ends in the longitudinal direction of the wire connection portion.
3. The method of manufacturing a wire-provided crimping terminal according to claim 2 , wherein
the crimping terminal includes a terminal connection portion to be electrically-connected to a counterpart terminal, and a joint portion linking the terminal connection portion and the wire connection portion, and
in the bending process, the wire connection portion and the joint portion are concurrently bent.
4. The method of manufacturing a wire-provided crimping terminal according to claim 1 , wherein
the crimping terminal includes a terminal connection portion to be electrically-connected to a counterpart terminal, and a joint portion linking the terminal connection portion and the wire connection portion, and
in the bending process, the wire connection portion and the joint portion are concurrently bent.