Three Dimensional Full Color Printer with Multi-Input Nozzle
This invention teaches a nozzle assembly for a 3D FDM color printer for residential usage that is capable of printing multicolored 3D objects based on a users' input file. The nozzle assembly has at least two separate inputs for filament. Each filament can be liquefied by heating elements in a controlled manner and then mixed with other filaments in a mixing block portion of the nozzle to create a variety of colors for use in printing the 3D object. A closed loop water cooling system connected to the cooling block portion of the nozzle assembly prevents the filament from liquefying outside of the mixing block and clogging the nozzle assembly. In a preferred embodiment there are five filament inputs for the colors white, black, cyan, magenta, and yellow to cover the color spectrum.
1 . A nozzle assembly for a three-dimensional printer, the nozzle assembly comprised of a mixing block with a first orifice on a top facet of the mixing block, he mixing block containing a cavity for liquefied filament to mix in, the first orifice connected to a first heat break using threads, a first cooling block that fully surrounds the first heat break, the first cooling block having a separate first conduit, through which a coolant can flow, the first conduit having an inlet and an outlet, a second orifice on the top facet of the heat block, the second orifice connected a second heat break using threads, a second cooling block that fully surrounds the second heat break, the second cooling block having a separate second conduit, through which a coolant can flow, the second conduit having an inlet and an outlet, a first channel connected to the first conduit's outlet and second conduit's inlet wherein the coolant can flow, the heat block having a bottom facet, wherein a nozzle is connected via threads to the bottom facet of the heat block, the coolant being contained in a flexible tube and pumped through the first and second cooling blocks by a pump.
2 . The nozzle assembly according to claim 1 , wherein the mixing block, the first and second heat break, and the first and second cooling block each have different thermal coefficient.
3 . The nozzle assembly according to claim 2 , wherein the mixing block is brass.
4 . The nozzle assembly according to claim 2 , wherein the first and second heat block are steel.
5 . The nozzle assembly according to claim 2 , wherein the first and second cooling blocks are aluminum.
6 . The nozzle assembly according to claim 1 , comprised of a third orifice connected to a third heat break using threads, a third cooling block that fully surrounds the third heat break, the third cooling block having a separate third conduit, through which a coolant can flow, the third conduit having an inlet and an outlet; a second channel connected to the second conduit's outlet and third conduit's inlet wherein the coolant can flow.
7 . The nozzle assembly according to claim 6 , comprised of a fourth orifice connected to a fourth heat break using threads, a fourth cooling block that fully surrounds the fourth heat break, the fourth cooling block having a separate fourth conduit, through which a coolant can flow, the fourth conduit having an inlet and an outlet, a third channel connected to the third conduit's outlet and fourth conduit's inlet wherein the coolant can flow.
8 . The nozzle assembly according to claim 6 , comprised of a fifth orifice connected to a fifth heat break using threads, a fifth cooling block that fully surrounds the fifth heat break, the fifth cooling block having a separate fifth conduit, through which a coolant can flow, the fifth conduit having an inlet and an outlet, a fourth channel connected to the fourth conduit's outlet and fifth conduit's inlet wherein the coolant can flow.
9 . The nozzle assembly according to claim 6 , comprised of a sixth orifice connected to a sixth heat break using threads, a sixth cooling block that fully surrounds the sixth heat break, the sixth cooling block having a separate sixth conduit, through which a coolant can flow, the sixth conduit having an inlet and an outlet, a fifth channel connected to the fifth conduit's outlet and sixth conduit's inlet wherein the coolant can flow.
10 . The nozzle assembly according to claim 1 , wherein the first cooling block each has at least one set screw connecting it to the first heat break to prevent the first cooling block from slipping off of the first heat break and the second cooling block each has at least one set screw connecting it to the second heat break to prevent the second cooling block from slipping off of the second heat break.
11 . The nozzle assembly according to claim 1 , wherein the coolant is water.
12 . The nozzle assembly according to claim 1 , wherein the coolant is in a closed loop cooling system.
13 . The nozzle assembly according to claim 1 , wherein each cooling block has a separate pump wherein coolant can flow.
14 . A three dimensional FDM printer comprised of a nozzle assembly, the nozzle assembly comprised of a mixing block with a first orifice on a top facet of the mixing block, the mixing block containing a cavity for liquefied filament to mix in, the first orifice connected to a first heat break using threads, a first cooling block that fully surrounds the first heat break, the first cooling block having a separate first conduit, through which a coolant can flow, the first conduit having an inlet and an outlet, a second orifice on the top facet of the heat block, the second orifice connected a second heat break using threads, a second cooling block that fully surrounds the second heat break, the second cooling block having a separate second conduit, through which a coolant can flow, the second conduit having an inlet and an outlet, a first channel connected to the first conduit's outlet and second conduit's inlet wherein the coolant can flow, the heat block having a bottom facet, wherein a nozzle is connected via threads to the bottom facet of the heat block, the coolant being contained in a flexible tube and pumped through the first and second cooling blocks by a pump.
15 . The three dimensional FDM printer according to claim 14 , comprised of a third orifice connected to a third heat break using threads, a third cooling block that fully surrounds the third heat break, the third cooling block having a separate third conduit, through which a coolant can flow, the third conduit having an inlet and an outlet, a second channel connected to the second conduit's outlet and third conduit's inlet wherein the coolant can flow.
16 . The three dimensional FDM printer according to claim 14 , comprised of a fourth orifice connected to a fourth heat break using threads, a fourth cooling block that fully surrounds the fourth heat break, the fourth cooling block having a separate fourth conduit, through which a coolant can flow, the fourth conduit having an inlet and an outlet, a third channel connected to the third conduit's outlet and fourth conduit's inlet wherein the coolant can flow.
17 . The three dimensional FDM printer according to claim 14 , comprised of a fifth orifice connected to a fifth heat break using threads, a fifth cooling block that fully surrounds the fifth heat break, the fifth cooling block having a separate fifth conduit, through which a coolant can flow, the fifth conduit having an inlet and an outlet, a fourth channel connected to the fourth conduit's outlet and fifth conduit's inlet wherein the coolant can flow.
18 . The three dimensional FDM printer according to claim 14 , wherein the mixing block, the first and second heat break, and the first and second cooling block each have different thermal coefficient.
19 . The three dimensional FDM printer according to claim 14 , wherein the mixing block is brass.
20 . The three dimensional FDM printer according to claim 14 , wherein the first and second heat block are steel.