IP Library Granted Patent US 12,046,712
Granted Patent B2
US 12,046,712 · App. 15/734,188 · Granted Jul 23, 2024

Solid-state battery

Inventors: Cheng-Chieh W. Chao (San Jose, CA); Christopher T. Dekmezian (Campbell, CA); Shuang Li (Sunnyvale, CA)
Assignee: QUANTUMSCAPE BATTERY, INC.
H01M10/0562H01M4/0404H01M4/366H01M4/382H01M4/62H01M10/052H01M10/0585H01M2220/20H01M2300/0071H01M2300/0094
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Quick Facts
Patent No.
US 12,046,712
App. No.
15/734,188
Granted
Jul 23, 2024
Kind
B2
Abstract

Provided herein solid-state battery architectures that include an oxide electrolyte in contact with the anode of an electrochemical cell and a sulfide electrolyte in contact with the cathode of an electrochemical cell.

Claims (34)

1. A solid-state electrochemical cell (SSEC), comprising:

(a) a positive electrode layer comprising an active material and a sulfide catholyte, wherein the active material is selected from LiNi x Mn y CO z O 2 , and LiNi x Al y CO z O 2 , wherein x+y+z is equal to 1;

(b) a single ion conducting, solid-state buffer layer, wherein the single ion conducting, solid-state buffer layer comprises LSTPS, wherein LSTPS is an electrolyte material including Li, Si, P, Sn, and S chemical constituents, wherein the buffer layer has a thickness of greater than 1 μm to 15 μm;

(c) a borohydride bonding layer; and

(d) a lithium-stuffed garnet layer, wherein the lithium-stuffed garnet layer comprises a lithium-stuffed garnet selected from Li x La y Zr z O t ·qAl 2 O 3 , wherein 4<x<10, 1<y<4, 1<z<3, 6<t<14, and 0≤q≤1;

wherein:

the buffer layer is a layer in contact with the positive electrode layer;

wherein the borohydride bonding layer is between and in contact with the lithium-stuffed garnet layer and the buffer layer in contact with the positive electrode,

wherein the borohydride bonding layer comprises a borohydride composition comprising:

A·(LiBH 4 )·B·(LiX)·C·(LiNH 2 ),

wherein X is fluorine, bromine, chlorine, iodine, or a combination thereof, and

wherein 3≤A≤6, 2≤B<5, and 0≤C≤9.

2. The SSEC of any claim 1 , further comprising a negative electrode.

3. The SSEC of 6 , wherein the negative electrode is a lithium (Li) metal negative electrode.

4. The SSEC of any claim 2 , wherein the lithium-stuffed garnet layer contacts the negative electrode.

5. The SSEC of claim 1 , wherein the buffer layer comprises an organic polymer at 10% by volume or less.

6. The SSEC of claim 1 , wherein the active material is coated.

7. The SSEC of claim 1 , wherein the active material is uncoated.

8. The SSEC of claim 1 , wherein the sulfide catholyte is selected from the group consisting of LSS, SLOPS, LSTPS, LSTPSCl, SLOBS, LATS, and LPS+X, wherein X is selected from the group consisting of Cl, I, Br, and combinations thereof.

9. The SSEC of claim 1 , wherein the sulfide catholyte is characterized by one of the following formula:

Li a Si b Sn c P a S e , wherein 2≤a≤8, 0≤b≤1, 0≤c≤1, 0.5≤d<2.5, and 2≤e≤12;

Li a Si b P c S d X e , wherein 8<a<12, 1<b<3, 1<c<3, 8<d<14, and 0<e<1, wherein X is F, Cl, Br, or I;

Li g As h Sn j S k O l , wherein 2≤g≤6, 0≤h≤1, 0≤j≤1, 2<k≤6, and 0≤1≤10; or

Li m P n S p I q , wherein 2≤m≤6, 0≤n≤1, 0≤p≤1, 2≤q≤6;

a mixture of (Li 2 S):(P 2 S 5 ) having a molar ratio of Li 2 S:P 2 S 5 from about 10:1 to about 6:4 and LiI, wherein the ratio of [(Li 2 S):(P 2 S 5 )]:LiI is from 95:5 to 50:50;

LPS+X, wherein X is selected from Cl, I, or Br;

vLi 2 S+wP 2 S 5 +yLiX;

vLi 2 S+wSiS 2 +yLiX; or

vLi 2 S+wB 2 S 3 +yLiX, wherein X is selected from Cl, I, or Br, wherein 0≤v≤1; 0≤w≤1; and 0≤y≤1.

10. The SSEC of claim 1 , wherein the sulfide catholyte comprises LSTPS.

11. The SSEC of claim 10 , wherein the sulfide catholyte is characterized by the following formula: Li a Si b Sn c P a S e , wherein 2≤a≤8, 0≤b≤1, 0≤c≤1, 0≤d≤2.5, and 2≤e≤12.

12. The SSEC of claim 1 , further comprising a positive electrode current collector layer.

13. The SSEC of claim 1 , further comprising a negative electrode current collector layer.

14. A battery comprising the SSEC of claim 1 .

Assignments (3)
CHANGE OF NAME Recorded Mar 19, 2021
From: QUANTUMSCAPE SUBSIDIARY, INC.
To: QUANTUMSCAPE BATTERY, INC.
Reel/Frame 055665/0765 →
CHANGE OF NAME Recorded Mar 16, 2021
From: QUANTUMSCAPE CORPORATION
To: QUANTUMSCAPE SUBSIDIARY, INC.
Reel/Frame 055614/0869 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2021
From: CHAO, CHENG-CHIEH; DEKMEZIAN, CHRISTOPHER; LI, SHUANG
To: QUANTUMSCAPE CORPORATION
Reel/Frame 055105/0721 →
Continuity (2)
Provisional Application 62681576 · Jun 6, 2018
Related Publication 20210167417A1 · Jun 3, 2021