IP Library Granted Patent US 10,411,621
Granted Patent B2
US 10,411,621 · App. 15/736,233 · Granted Sep 10, 2019

Drive device for three-phase synchronous motor

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Quick Facts
Patent No.
US 10,411,621
App. No.
15/736,233
Granted
Sep 10, 2019
Kind
B2
Abstract

In the drive device for a three-phase synchronous motor, if one of the two rotational position detectors is defective, it is necessary to identify the rotational position detector having abnormal output and is in the detective state. To do this, three or more rotational position detectors are required, which increases costs of the rotational position detectors. By comparing the outputs of two rotational position detectors, an abnormality of ether one of the two detectors is detected. The abnormal detector is identified with the use of rotational position estimating means. The drive of the three-phase synchronous motor is controlled with the use of the output θ of the properly functioning one of the first and second rotational position detectors.

Claims (46)

1. A drive device for controlling a three-phase synchronous motor based on a signal from a rotational position detector that detects a rotational position of the three-phase synchronous motor,

the rotational position detector being a redundant system including a first rotational position detector and a second rotational position detector,

the drive device comprising rotational position estimating means for calculating a rotational position using a control status in which a rotational speed of the three-phase synchronous motor is from 0 to a rated speed, wherein

if an abnormality of either the first rotational position detector or the second rotational position detector is detected, a properly functioning rotational position detector of either the first rotational position detector or the second rotational position detector is identified based on a rotational position calculated by the rotational position estimating means, and

if an abnormality of either the first rotational position detector or the second rotational position detector is detected, the output torque of the three-phase synchronous motor is made equal to the torque obtained when the first rotational position detector and the second rotational position detector are both functioning properly.

2. The drive device for a three-phase synchronous motor of claim 1 , wherein

if an output signal of the first rotational position detector substantially matches an output signal of the second rotational position detector, the three-phase synchronous motor is controlled based on either the output signal of the first rotational position detector or the output signal of the second rotational position detector.

3. The drive device for a three-phase synchronous motor of claim 1 , wherein

the three-phase synchronous motor is controlled based on an output signal of the rotational position estimating means when the rotational speed of the three-phase synchronous motor is 0.

4. The drive device for a three-phase synchronous motor of claim 1 , wherein

if an output signal of the first rotational position detector does not match an output signal of the second rotational position detector, detection is made such that either the first rotational position detector or the second rotational position detector is abnormal.

5. The drive device for a three-phase synchronous motor of claim 1 , wherein

if an abnormality of either the first rotational position detector or the second rotational position detector is detected, driving of the three-phase synchronous motor is continued based on a signal of the properly functioning rotational position detector.

6. The drive device for a three-phase synchronous motor of claim 5 , wherein

determination of an abnormality of the rotational position detector is made, the rotational position detector has been determined normal, by comparing the output signal of the rotational position detector that has been determined normal against an output signal of the rotational position estimating means.

7. The drive device for a three-phase synchronous motor of claim 1 , wherein

a difference between a detection timing of the first and second rotational position detectors and a detection timing of the rotational position estimating means is corrected.

8. An electric power steering device comprising:

a drive device for controlling a three-phase synchronous motor based on a signal from a rotational position detector that detects a rotational position of the three-phase synchronous motor; and

a steering assistance mechanism for assisting steering torque using the three-phase synchronous motor,

the rotational position detector being a redundant system including a first rotational position detector and a second rotational position detector,

the drive device having rotational position estimating means for calculating a rotational position using a control status in which a rotational speed of the three-phase synchronous motor is from 0 to a rated speed, wherein

if an abnormality of either the first rotational position detector or the second rotational position detector is detected, a properly functioning one of either the first rotational position detector or the second rotational position detector is identified based on the rotational position calculated by the rotational position estimating means,

if an abnormality of either the first rotational position detector or the second rotational position detector is detected, driving of the three-phase synchronous motor is continued based on a signal of the properly functioning rotational position detector, and

if an abnormality of either the first rotational position detector or the second rotational position detector is detected, the output torque of the three-phase synchronous motor is made equal to the torque obtained when the first rotational position detector and the second rotational position detector are both functioning properly.

9. The electric power steering device of claim 8 , wherein

if an output signal of the first rotational position detector substantially matches an output signal of the second rotational position detector, the three-phase synchronous motor is controlled based on either the output signal of the first rotational position detector or the output signal of the second rotational position detector.

10. The electric power steering device of claim 8 , wherein

the three-phase synchronous motor is controlled based on an output signal of the rotational position estimating means when the rotational speed of the three-phase synchronous motor is 0.

11. The electric power steering device of claim 10 , wherein

an abnormality is detected if the outputs of the first and second rotational position detectors do not fall within a steady range with the three-phase synchronous motor being halted.

12. The electric power steering device of claim 11 ,

wherein an abnormality of either the first rotational position detector or the second rotational position detector is detected when a vehicle speed is equal to or less than a predetermined value.

13. The electric power steering device of claim 8 ,

wherein if an output signal of the first rotational position detector does not match an output signal of the second rotational position detector, detection is made such that either the first rotational position detector or the second rotational position detector is abnormal.

14. The electric power steering device of claim 8 , wherein

determination of an abnormality of the rotational position detector having been determined normal is made by comparing the output signal of the rotational position detector that has been determined normal against an output signal of the rotational position estimating means.

15. The electric power steering device of claim 14 , wherein

if it is determined that the first rotational position detector and the second rotational position detector are both abnormal, driving of the three-phase synchronous motor is continued based on the output signal of the rotational position estimating means.

16. The electric power steering device of claim 15 , wherein:

the rotational position estimating means includes first rotational position estimating means and second rotational position estimating means;

in the event that the driving of the three-phase synchronous motor is continued based on the output signal of the rotational position estimating means, determination of an abnormality of the rotational position estimating means is made by comparing the output of the first rotational position estimating means against the output of the second rotational position estimating means.

17. The electric power steering device of claim 15 , wherein

in the event that the driving of the three-phase synchronous motor is continued based on the output signal of the rotational position estimating means, an output torque of the three-phase synchronous motor is gradually reduced or reduced to 0.

18. The electric power steering device of claim 8 , wherein

a difference between a detection timing of the first and second rotational position detectors and a detection timing of the rotational position estimating means is corrected.

Assignments (2)
CHANGE OF NAME Recorded Nov 30, 2021
From: HITACHI AUTOMOTIVE SYSTEMS, LTD.
To: HITACHI ASTEMO, LTD.
Reel/Frame 058481/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2017
From: HARA, TAKAFUMI; AJIMA, TOSHIYUKI; AOYAGI, SHIGEHISA; SASAKI, MITSUO; HISAZUMI, TAKUMI
To: HITACHI AUTOMOTIVE SYSTEMS, LTD.
Reel/Frame 044393/0227 →