IP Library Granted Patent US 10,814,051
Granted Patent B2
US 10,814,051 · App. 15/736,548 · Granted Oct 27, 2020

Filter element for blood processing filter and blood processing filter

Inventors: Nobukazu Shimada (Tokyo, JP); Takako Kai (Tokyo, JP)
Assignee: ASAHI KASEI MEDICAL CO., LTD.
A61M1/029A61M1/02A61M1/34B01D29/0004B01D39/1623A61M2202/0057A61M2202/0071A61M2202/0439B01D2239/0478
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Quick Facts
Patent No.
US 10,814,051
App. No.
15/736,548
Granted
Oct 27, 2020
Kind
B2
Abstract

The present invention provides a filter element for a blood processing filter, comprising a nonwoven fabric, wherein the quantity of crystallization heat of the uncrystallized portion of the nonwoven fabric is 5 J/g or smaller before steam heat treatment.

Claims (33)

1. A filter element for a blood processing filter, comprising a nonwoven fabric, wherein a quantity of crystallization heat of an uncrystallized portion of the nonwoven fabric is 5 J/g or smaller, and an X-ray crystallinity of the nonwoven fabric is 54% to 71%.

2. The filter element for a blood processing filter according to claim 1 , wherein a value obtained by subtracting the quantity of crystallization heat of the uncrystallized portion of the nonwoven fabric from its quantity of heat of crystal melting is 50 J/g or larger.

3. The filter element for a blood processing filter according to claim 1 , wherein an X-ray crystallinity of the nonwoven fabric is 60% to 71%.

4. The filter element according to claim 1 , wherein an area contraction rate of the nonwoven fabric is 10% or smaller.

5. The filter element according to claim 1 , wherein the nonwoven fabric has a nonionic group and a basic nitrogen-containing functional group in a surface portion thereof.

6. The filter element for a blood processing filter according to claim 1 , wherein

a heat shrinkage rate of the nonwoven fabric is from 5 to 24%, and elongation rates of the nonwoven fabric both in a direction where the elongation rate is maximized and in a direction vertical thereto are 1% or more and 3% or less.

7. The filter element for a blood processing filter according to claim 6 , wherein

a difference between the elongation rate of the nonwoven fabric in the direction where the elongation rate is maximized and its elongation rate in the direction vertical thereto is 1% or less.

8. A blood processing filter comprising a filter element according to claim 6 , an inlet-side container member, and an outlet-side container member, wherein

the inlet-side container member and the outlet-side container member are each made of a resin material,

the filter element is held such that the outer edges of the filter element are bound by the inlet-side container member and the outlet-side container member, and

an internal space of the blood processing filter is partitioned by the filter element into inlet space and outlet space.

9. A blood processing filter comprising a filter element according to claim 6 and a container having an inlet and an outlet, wherein

the container is made of a resin material,

the filter element is welded to the periphery of the container, and

an internal space of the blood processing filter is partitioned by the filter element into inlet space and outlet space.

10. A blood processing filter comprising a filter element according to claim 1 , an inlet-side container member, and an outlet-side container member, wherein

the inlet-side container member and the outlet-side container member are each made of a resin material,

the filter element is held such that the outer edges of the filter element are bound by the inlet-side container member and the outlet-side container member, and

an internal space of the blood processing filter is partitioned by the filter element into inlet space and outlet space.

11. The blood processing filter according to claim 10 , wherein the filter element comprises a plurality of nonwoven fabrics, and the quantity of crystallization heat of the uncrystallized portion of a nonwoven fabric contacted with the inlet-side container member and/or a nonwoven fabric contacted with the outlet-side container member among the plurality of nonwoven fabrics is 5 J/g or smaller.

12. The blood processing filter according to claim 10 , wherein a packing density of the filter element is 0.1 g/cm 3 or higher and 0.5 g/cm 3 or lower.

13. The blood processing filter according to claim 10 , wherein the resin material is selected from the group consisting of phenol resin, acrylic resin, epoxy resin, formaldehyde resin, urea resin, silicon resin, acrylonitrile butadiene styrene (ABS) resin, nylon, and polycarbonate.

14. A blood processing filter comprising a filter element according to claim 1 and a container having an inlet and an outlet, wherein

the container is made of a resin material,

the filter element is welded to the periphery of the container, and

an internal space of the blood processing filter is partitioned by the filter element into inlet space and outlet space.

15. The blood processing filter according to claim 14 , wherein the filter element comprises a plurality of nonwoven fabrics, and the quantity of crystallization heat of the uncrystallized portion of a nonwoven fabric contacted with the inlet-side container member and/or a nonwoven fabric contacted with the outlet-side container member among the plurality of nonwoven fabrics is 5 J/g or smaller.

16. The blood processing filter according to claim 14 , wherein a packing density of the filter element is 0.1 g/cm 3 or higher and 0.5 g/cm 3 or lower.

17. The blood processing filter according to claim 14 , wherein the resin material is selected from the group consisting of polyvinyl chloride, polyurethane, ethylene-vinyl acetate copolymers, polyethylene, polypropylene, hydrogenation products of styrene-butadiene-styrene copolymers, styrene-isoprene-styrene copolymers or hydrogenation products thereof, and mixtures of thermoplastic elastomers with softening agents.

18. The filter element for a blood processing filter according to claim 1 , wherein a specific surface area of the nonwoven fabric is 0.8 m 2 /g to 5.0 m 2 /g.

19. The filter element of claim 1 , wherein the filter element is unsterilized.

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded Oct 23, 2025
From: ASAHI KASEI MEDICAL CO., LTD.
To: ASAHI KASEI LIFE SCIENCE CORPORATION
Reel/Frame 072650/0301 →
CHANGE OF ADDRESS Recorded Oct 23, 2025
From: ASAHI KASEI MEDICAL CO., LTD.
To: ASAHI KASEI MEDICAL CO., LTD.
Reel/Frame 073191/0010 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2017
From: SHIMADA, NOBUKAZU; KAI, TAKAKO
To: ASAHI KASEI MEDICAL CO., LTD.
Reel/Frame 044400/0027 →
Priority Claims (2)
JP 2015-122448 · Jun 17, 2015 · national
JP 2015-122449 · Jun 17, 2015 · national
Continuity (1)
Related Publication 20180154053A1 · Jun 7, 2018