IP Library Granted Patent US 10,720,622
Granted Patent B2
US 10,720,622 · App. 15/744,365 · Granted Jul 21, 2020

Microporous Membrane, Battery Separator, and Battery

Inventors: Manabu Sekiguchi (Tokyo, JP); Yuki Fukunaga (Tokyo, JP); Keita Dohki (Tokyo, JP)
Assignee: Asahi Kasei Kabushiki Kaisha
H01M2/1653C08J9/26C08L23/06C08L23/08C08L23/0815C08L23/12H01M2/16C08L2203/20C08L2205/02C08L2207/062
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Quick Facts
Patent No.
US 10,720,622
App. No.
15/744,365
Granted
Jul 21, 2020
Kind
B2
Abstract

A microporous membrane according to the present invention is a microporous membrane containing a copolymerized high density polyethylene and a high density polyethylene, wherein a content of an α-olefin unit having 3 or more carbon atoms in the microporous membrane is 0.01 mol % or more and 0.6 mol % or less, and a viscosity average molecular weight of the microporous membrane is less than 300,000. In addition, a battery separator according to the present invention contains the above microporous membrane. Further, a battery according to the present invention contains the above battery separator.

Claims (22)

1. A microporous membrane comprising a copolymerized high density polyethylene and a high density polyethylene,

wherein a content of an α-olefin unit having 3 or more carbon atoms in the microporous membrane is 0.12 mol % or more and 0.56 mol % or less,

wherein a viscosity average molecular weight of the microporous membrane is 180,000 or more and less than 300,000,

wherein the copolymerized high density polyethylene has a melt index of 0.8 to 5, and a content of the α-olefin unit having 3 or more carbon atoms in the copolymerized high density polyethylene is 0.4 to 0.8 mol %, and

wherein the high density polyethylene has a viscosity average molecular weight of 150,000 or more and less than 500,000.

2. The microporous membrane according to claim 1 , wherein a molecular weight distribution Mw/Mn of the microporous membrane is 2 or more and 8 or less.

3. The microporous membrane according to claim 1 , wherein the microporous membrane does not comprise a high density polyethylene having a viscosity average molecular weight of 500,000 or more.

4. The microporous membrane according to claim 1 , further comprising polypropylene.

5. The microporous membrane according to claim 1 , wherein a dynamic friction coefficient of the microporous membrane is less than 0.2.

6. A battery separator comprising the microporous membrane according to claim 1 .

7. A battery comprising the battery separator according to claim 6 .

8. The microporous membrane according to claim 1 , wherein a fuse response time is 10 seconds or less.

9. The microporous membrane according to claim 8 , wherein, in a battery windability test, a proportion of samples, in which pin contact portions are displaced by 2 mm or more from an initial position before pin removal due to being pulled by the pin, is 1/100 or less.

10. The microporous membrane according to claim 1 , wherein the viscosity average molecular weight of the microporous membrane is ≤290,000.

11. The microporous membrane according to claim 10 , wherein a molecular weight distribution Mw/Mn of the microporous membrane is 2 or more and 8 or less.

12. The microporous membrane according to claim 10 , wherein the microporous membrane does not comprise a high density polyethylene having a viscosity average molecular weight of 500,000 or more.

13. The microporous membrane according to claim 10 , further comprising polypropylene.

14. The microporous membrane according to claim 10 , wherein a dynamic friction coefficient of the microporous membrane is less than 0.2.

15. The microporous membrane according to claim 10 , wherein a fuse response time is 10 seconds or less.

16. The microporous membrane according to claim 15 , wherein, in a battery windability test, a proportion of samples, in which pin contact portions are displaced by 2 mm or more from an initial position before pin removal due to being pulled by the pin, is 1/100 or less.

17. A battery separator comprising the microporous membrane according to claim 10 .

18. A battery comprising the battery separator according to claim 17 .

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded Jan 21, 2025
From: ASAHI KASEI KABUSHIKI KAISHA
To: ASAHI KASEI BATTERY SEPARATOR CORPORATION
Reel/Frame 069933/0495 →
CHANGE OF ADDRESS Recorded Jan 21, 2025
From: ASAHI KASEI KABUSHIKI KAISHA
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 069958/0128 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2018
From: SEKIGUCHI, MANABU; FUKUNAGA, YUKI; DOHKI, KEITA
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 044763/0708 →
Priority Claims (1)
JP 2015-140389 · Jul 14, 2015 · national
Continuity (1)
Related Publication 20180205057A1 · Jul 19, 2018