IP Library Granted Patent US 10,682,182
Granted Patent B2
US 10,682,182 · App. 15/744,410 · Granted Jun 16, 2020

Configuring a surgical tool

Inventors: Jason Hogan (New South Wales, AU); Brad Peter Miles (New South Wales, AU); Peter Bede O'Connor (New South Wales, AU); Stephen McMahon (New South Wales, AU)
Assignee: 360 KNEE SYSTEMS PTY LTD.
A61B34/10A61B2034/102A61B2034/104A61B2034/105
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Quick Facts
Patent No.
US 10,682,182
App. No.
15/744,410
Granted
Jun 16, 2020
Kind
B2
Abstract

The present disclosure relates to a method and system for configuring a surgical tool during surgery. A laser scanner generates sensor data and a processor determines spatial data indicative of a position of the anatomical feature and of a position of a tool interface that is fixed in relation to the anatomical feature based on the sensor data. The processor also determines a first desired spatial configuration of the surgical tool in relation to the tool interface based on the spatial data and a second desired spatial configuration of the surgical tool in relation to the anatomical feature. The outcome is more accurate and less complex than other methods, such as methods that are based on reference to the absolute positions of the anatomical feature and the surgical tool within an operation theatre.

Claims (41)

1. A method for configuring a bone preparation tool in relation to an anatomical feature of a bone, the method comprising:

pointing a light source towards the bone to project light from the light source towards the bone;

detecting light reflected by the bone;

determining, based on the reflected light, spatial data indicative of a position of the anatomical feature and of a position of a reference feature that is fixed in relation to the anatomical feature;

aligning an anatomical model with the spatial data; and

determining a desired configuration angle of the bone preparation tool in relation to the reference feature based on;

the spatial data, and

a desired preparation angle of the bone in relation to the anatomical feature based on the anatomical model.

2. The method of claim 1 , wherein determining the spatial data indicative of a position of the anatomical feature and of a position of a reference feature comprises determining spatial data indicative of a position of the anatomical feature and of a position of a tool interface.

3. The method of claim 1 , wherein determining the spatial data indicative of a position of the anatomical feature and of a position of a reference feature comprises determining spatial data indicative of a position of the anatomical feature and of a position of a cartilage defect or a bone feature or both.

4. The method of claim 1 , wherein the desired preparation angle of the bone in relation to the anatomical feature is based on a dynamic anatomical model.

5. The method of claim 4 , wherein the desired preparation angle of the bone in relation to the anatomical feature is based on a dynamic simulation of the dynamic anatomical model.

6. The method of claim 4 , wherein the anatomical feature is a model feature of the dynamic anatomical model.

7. The method of claim 1 , wherein the anatomical model is a 3D mesh model.

8. The method of claim 1 , wherein aligning the anatomical model with the spatial data is based on a default position of the reference feature.

9. The method of claim 1 , wherein aligning the anatomical model with the spatial data comprises determining areas of the spatial data which are inaccurate and discarding the inaccurate areas from the alignment.

10. The method of claim 1 , wherein aligning the anatomical model with the spatial data comprises determining areas of the spatial data which are highly accurate and aligning the anatomical model with the spatial data based on the highly accurate areas.

11. The method of claim 1 , wherein aligning the anatomical model with the spatial data comprises morphing the anatomical model.

12. The method of claim 1 , wherein the reference feature comprises a tool interface, and wherein determining spatial data indicative of the position of the reference feature comprises determining spatial data indicative of a position of a marker engaged with the tool interface.

13. The method of claim 1 , wherein the reference feature comprises a tool interface, and wherein determining spatial data comprises determining spatial data that is indicative of the position of the anatomical feature relative to the tool interface.

14. The method of claim 1 , wherein determining the spatial data comprises determining the spatial data based on range finder data.

15. The method of claim 14 , wherein determining the spatial data comprises determining for multiple points a distance from a sensor position.

16. The method of claim 1 , further comprising determining the desired preparation angle based on the anatomical model and medical imaging data, wherein the desired preparation angle comprises a desired geometry of the anatomical feature after applying the bone preparation tool.

17. The method of claim 1 , further comprising generating an output signal to set the bone preparation tool to the desired configuration angle.

18. The method of claim 1 , further comprising:

performing the step of determining the spatial data at another time to determine a result of applying the bone preparation tool.

19. The method of claim 18 , wherein determining the result of applying the bone preparation tool comprises determining a position of an implant in relation to the anatomical feature.

20. The method of claim 18 , wherein determining the result of applying the bone preparation tool comprises determining a position of a marker.

21. A non-transitory computer readable medium with program code stored thereon that, when executed by a computer, causes the computer to perform a set of actions including:

determining, based on light detected as having been reflected by a bone, spatial data indicative of a position of an anatomical feature and of a position of a reference feature that is fixed in relation to the anatomical feature;

aligning an anatomical model with the spatial data; and

determining a desired configuration angle of a bone preparation tool in relation to the reference feature based on;

the spatial data, and

a desired preparation angle of the bone in relation to the anatomical feature based on the anatomical model.

22. A system for configuring a bone preparation tool in relation to an anatomical feature of a bone, the system comprising:

a light source configured to be directed towards the bone to project light from the light source towards the bone;

a light sensor to detect light reflected by the bone;

a processor

to determine, based on the reflected light, spatial data indicative of a position of the anatomical feature and of a position of a reference feature that is fixed in relation to the anatomical feature;

to align an anatomical model with the spatial data; and

to determine a desired configuration angle of the bone preparation tool in relation to the reference feature based on the spatial data and a desired preparation angle of the bone in relation to the anatomical feature based on the anatomical model.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 30, 2025
From: 360 KNEE SYSTEMS PTY. LTD.
To: KICO KNEE INNOVATION COMPANY PTY. LTD.
Reel/Frame 071268/0853 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2018
From: HOGAN, JASON; MILES, BRAD PETER; O'CONNOR, PETER BEDE; MCMAHON, STEPHEN
To: 360 KNEE SYSTEMS PTY LTD.
Reel/Frame 045570/0205 →
Priority Claims (1)
AU 2015902806 · Jul 15, 2015 · national
Continuity (1)
Related Publication 20180199996A1 · Jul 19, 2018