IP Library Granted Patent US 10,378,079
Granted Patent B2
US 10,378,079 · App. 15/747,825 · Granted Aug 13, 2019

Stainless steel and stainless steel product for oil well

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Quick Facts
Patent No.
US 10,378,079
App. No.
15/747,825
Granted
Aug 13, 2019
Kind
B2
Abstract

A stainless steel is provided having good corrosion resistance and good low-temperature toughness. A stainless steel contains, in mass %, Cr: 15.5 to 18.0%. The stainless steel has a matrix structure having, by volume ratio, 40 to 80% tempered martensite, 10 to 50% ferrite and 1 to 15% austenite. When a microstructure image obtained by photographing the matrix structure at a magnification of 100 times is positioned in an x-y coordinate system and each of 1024×1024 pixels is represented by a gray scale level, β defined by Equation (2) is not smaller than 1.55: 1.0≤Mo+0.5W≤3.5  (1). Here, Mo and W are the Mo and W contents in mass %. [ Formula ⁢ ⁢ 1 ] β = Su Sv ( 2 ) In Equation (2), Su is defined by Equation (3), and Sv is defined by Equation (4): [ Formula ⁢ ⁢ 2 ] Su = ∑ u = 1 1023 ⁢  F ⁡ ( u , 0 )  ( 3 ) Sv = ∑ v = 1 1023 ⁢  F ⁡ ( 0 , v )  ( 4 ) In Equations (3) and (4), F(u,v) is defined by Equation (5): [ Formula ⁢ ⁢ 3 ] F ⁡ ( u , v ) = ∑ x = 0 1023 ⁢ ∑ y = 0 1023 ⁢ f ⁡ ( x , y ) ⁢ exp ⁢ { - 2 ⁢ π ⁢ ⁢ i ⁡ ( ux 1024 + vy 1024 ) } ( 5 ) In Equation (5), f(x,y) represents the gray level of the pixel at coordinates (x,y).

Claims (190)

1. A stainless steel having a chemical composition including, in mass %:

C: 0.001 to 0.06%;

Si: 0.05 to 0.5%;

Mn: 0.01 to 2.0%;

P: up to 0.03%;

S: less than 0.005%;

Cr: 15.5 to 18.0%;

Ni: 2.5 to 6.0%;

V: 0.005 to 0.25%;

Al: up to 0.05%;

N: up to 0.06%;

O: up to 0.01%;

Cu: 0 to 3.5%;

Co: 0 to 1.5%;

Nb: 0 to 0.25%;

Ti: 0 to 0.25%;

Zr: 0 to 0.25%;

Ta: 0 to 0.25%;

B: 0 to 0.005%;

Ca: 0 to 0.01%;

Mg: 0 to 0.01%; and

REM: 0 to 0.05%,

further including one or two selected from the group consisting of:

Mo: 0 to 3.5%; and

W: 0 to 3.5%

in an amount that satisfies Equation (1),

the balance being Fe and impurities,

wherein the stainless steel has a matrix structure having, by volume ratio, 40 to 80% tempered martensite, 10 to 50% ferrite and 1 to 15% austenite,

when a microstructure image with dimensions of 1 mm×1 mm obtained by photographing the matrix structure at a magnification of 100 times is positioned in an x-y coordinate system with an x-axis extending in a wall-thickness direction and a y-axis extending in a length direction and each of 1024×1024 pixels is represented by a gray scale level, β defined by Equation (2) is not smaller than 1.55:

1.0≤Mo+0.5 W ≤3.5  (1),

where Mo and W are the Mo and W contents in mass %,

[

Formula

1

]

β

=

Su

Sv

(

2

)

in Equation (2), Su is defined by Equation (3), and Sv is defined by Equation (4):

[

Formula

2

]

Su

=

u

=

1

1023

F

(

u

,

0

)

(

3

)

Sv

=

v

=

1

1023

F

(

0

,

v

)

(

4

)

in Equations (3) and (4), F(u,v) is defined by Equation (5):

[

Formula

3

]

F

(

u

,

v

)

=

x

=

0

1023

y

=

0

1023

f

(

x

,

y

)

exp

{

-

2

π

i

(

ux

1024

+

vy

1024

)

}

(

5

)

in Equation (5), f(x,y) represents the gray level of the pixel at coordinates (x,y).

2. The stainless steel according to claim 1 , wherein the chemical composition includes one or two selected from the group consisting of, in mass %:

Cu: 0.2 to 3.5%; and

Co: 0.05 to 1.5%.

3. The stainless steel according to claim 1 , wherein the chemical composition includes one or more selected from the group consisting of, in mass %:

Nb: 0.01 to 0.25%;

Ti: 0.01 to 0.25%;

Zr: 0.01 to 0.25%; and

Ta: 0.01 to 0.25%.

4. The stainless steel according to claim 1 , wherein the chemical composition includes one or more selected from the group consisting of, in mass %:

B: 0.0003 to 0.005%;

Ca: 0.0005 to 0.01%;

Mg: 0.0005 to 0.01%; and

REM: 0.0005 to 0.05%.

5. A stainless steel product for an oil well made of the stainless steel according to claim 1 .

6. The stainless steel according to claim 2 , wherein the chemical composition includes one or more selected from the group consisting of, in mass %:

Nb: 0.01 to 0.25%;

Ti: 0.01 to 0.25%;

Zr: 0.01 to 0.25%; and

Ta: 0.01 to 0.25%.

7. The stainless steel according to claim 2 , wherein the chemical composition includes one or more selected from the group consisting of, in mass %:

B: 0.0003 to 0.005%;

Ca: 0.0005 to 0.01%;

Mg: 0.0005 to 0.01%; and

REM: 0.0005 to 0.05%.

8. . A stainless steel product for an oil well made of the stainless steel according to claim 2 .

9. . The stainless steel according to claim 3 , wherein the chemical composition includes one or more selected from the group consisting of, in mass %:

B: 0.0003 to 0.005%;

Ca: 0.0005 to 0.01%;

Mg: 0.0005 to 0.01%; and

REM: 0.0005 to 0.05%.

10. . A stainless steel product for an oil well made of the stainless steel according to claim 3 .

11. . A stainless steel product for an oil well made of the stainless steel according to claim 4 .

12. . The stainless steel according to claim 6 , wherein the chemical composition includes one or more selected from the group consisting of, in mass %:

B: 0.0003 to 0.005%;

Ca: 0.0005 to 0.01%;

Mg: 0.0005 to 0.01%; and

REM: 0.0005 to 0.05%.

13. . A stainless steel product for an oil well made of the stainless steel according to claim 6 .

14. . A stainless steel product for an oil well made of the stainless steel according to claim 7 .

15. A stainless steel product for an oil well made of the stainless steel according to claim 9 .

16. A stainless steel product for an oil well made of the stainless steel according to claim 12 .

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2018
From: TOMIO, YUSAKU; KAIDO, HIROSHI
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 044736/0145 →