IP Library Granted Patent US 10,700,346
Granted Patent B2
US 10,700,346 · App. 15/750,057 · Granted Jun 30, 2020

Negative electrode and method for manufacturing same

Inventors: Jin Ho Yang (Daejeon, KR); Song Taek Oh (Daejeon, KR); Young Geun Choi (Daejeon, KR)
Assignee: LG Chem, Ltd.
H01M4/366B60L50/50H01M4/0404H01M4/0428H01M4/133H01M4/134H01M4/1393H01M4/1395H01M4/386H01M4/583H01M4/587H01M4/62H01M4/623H01M10/0525H01M10/052H01M2004/021H01M2004/027H01M2220/20Y02E60/122
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Quick Facts
Patent No.
US 10,700,346
App. No.
15/750,057
Granted
Jun 30, 2020
Kind
B2
Abstract

The present invention relates to a negative electrode and a method for manufacturing the same. Specifically, the present invention provides a negative electrode comprising a current collector, a first active material layer formed on the current collector, and a second active material layer formed on the first active material layer, wherein the first active material layer comprises carbon-based negative electrode active material particles, and the second active material layer comprises silicon nitride. The negative electrode according to the present invention comprises a second active material layer comprising silicon nitride on a first active material layer. Nitrogen of the silicon nitride may react with lithium ions to form lithium nitride.

Claims (23)

1. A negative electrode comprising:

a current collector;

a first active material layer formed on the current collector; and

a second active material layer formed on the first active material layer,

wherein the first active material layer includes carbon-based negative electrode active material particles, and the second active material layer includes silicon nitride,

wherein the silicon nitride is represented by SiN X where x satisfies 0.73<x<0.90 and a portion of silicon which is not covalently bonded to nitrogen is present in the form of a silicon (Si) nanocrystal.

2. The negative electrode of claim 1 , wherein the second active material layer has a thickness of less than 1 μm.

3. The negative electrode of claim 1 , wherein a thickness ratio of the first active material layer and the second active material layer is 70:1 to 500:1.

4. The negative electrode of claim 1 , wherein the second active material layer includes first byproduct particles including a Si nanocrystal core and a lithium nitride (Li 3 N) shell surrounding the Si nanocrystal core after at least one cycle of charging and discharging.

5. The negative electrode of claim 1 , wherein the second active material layer includes second byproduct particles including a lithium silicide core and a lithium nitride (Li 3 N) shell surrounding the lithium silicide core after at least one cycle of charging and discharging.

6. The negative electrode of claim 5 , wherein the lithium silicide is represented by Li x Si where x satisfies 0<x<3.75.

7. The negative electrode of claim 1 , wherein the carbon-based negative electrode active material particles of the first active material layer is natural graphite.

8. The negative electrode of claim 1 , wherein the first active material layer further includes a conductive material and a binder.

9. A method of manufacturing the negative electrode of claim 1 , comprising:

forming the first active material layer on the current collector by using a negative electrode slurry including the carbon-based negative electrode active material particles, a conductive material, and a binder (Step 1); and

forming the silicon nitride layer on the first active material layer through a plasma-enhanced chemical vapor deposition process (Step 2).

10. The method of claim 9 , wherein, in the plasma-enhanced chemical vapor deposition process in step 2, nitrogen gas diluted with silane gas is used as a raw material, a flow rate of nitrogen gas diluted with silane gas is 30 sccm to 70 sccm, and a molar ratio of the nitrogen gas and silane gas is 97:3 to 99:1.

11. The method of claim 9 , wherein the plasma-enhanced chemical vapor deposition process in step 2 is performed at a plasma power of 25 watts to 100 watts and a deposition time of 0.5 hour to 2 hours.

12. The method of claim 9 , wherein the plasma-enhanced chemical vapor deposition process in step 2 is performed at a temperature of 100° C. to 300° C.

13. A secondary battery comprising the negative electrode of claim 1 , a positive electrode, a separator interposed between the negative electrode and the positive electrode, and an electrolyte.

14. A battery module comprising the secondary battery of claim 13 as a unit cell.

15. A battery pack comprising the battery module of claim 14 and used as a power source for medium- to large-sized devices.

16. The battery pack of claim 15 , wherein the medium- to large-sized device is selected from the group consisting of an electric vehicle, a hybrid electric vehicle, a plug-in hybrid electric vehicle, and a power storage system.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 20, 2018
From: YANG, JIN HO; OH, SONG TAEK; CHOI, YOUNG GEUN
To: LG CHEM, LTD.
Reel/Frame 045597/0015 →
Priority Claims (1)
KR 10-2016-0035120 · Mar 24, 2016 · national
Continuity (1)
Related Publication 20180226641A1 · Aug 9, 2018