IP Library Granted Patent US 10,786,974
Granted Patent B2
US 10,786,974 · App. 15/750,947 · Granted Sep 29, 2020

Stainless steel foil

Inventors: Hiroto Unno (Tokyo, JP); Naoya Sawaki (Tokyo, JP); Naoki Fujimoto (Tokyo, JP); Masahiro Fukuda (Tokyo, JP); Tomohiro Uno (Tokyo, JP); Toru Inaguma (Tokyo, JP)
Assignee: NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
B32B15/08C21D1/74C21D8/0236C21D8/0257C21D8/0273C21D9/48C22C38/00C25D11/38B32B2457/10C21D2211/001C21D2211/005H01M2/02
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,786,974
App. No.
15/750,947
Granted
Sep 29, 2020
Kind
B2
Abstract

The present invention provide a ferritic stainless steel foil having a high thickness precision even with a thickness 60 μm or less ultrathin stainless steel foil and simultaneously having a plastic deformation ability and good elongation at break, that is, having a good press-formability (deep drawing ability). The present invention is a stainless steel foil having a thickness of 5 μm to 60 μm, wherein a recrystallization ratio of said stainless steel foil is 90% to 100%, a surface layer of said stainless steel foil has a nitrogen concentration of 1.0 mass % or less, three or more crystal grains are contained in the thickness direction of said stainless steel foil, an average crystal grain diameter “d” of said crystal grains is 1 μm to 10 μm, and, when said thickness is “t” (μm), an area ratio of crystal grains having a crystal grain diameter of t/3 (μm) or more is 20% or less.

Claims (24)

1. A stainless steel foil having a thickness of 5 μm to 60 μm, wherein a recrystallization ratio of said stainless steel foil is 90% to 100%,

a surface layer of said stainless steel foil has a nitrogen concentration of 1.0 mass % or less,

three or more crystal grains are contained in the thickness direction of said stainless steel foil, an average crystal grain diameter “d” of said crystal grains is 1 μm to 10 μm, and,

when said thickness is “t” (μm), an area ratio of crystal grains having a crystal grain diameter of t/3 (μm) or more is 20% or less,

wherein the area ratio is calculated by measuring the average crystal grain diameter of the crystal grains present in a predetermined measurement field at the surface of the stainless steel foil based on JIS G 0551, and dividing the measured crystal grains having a crystal grain diameter of t/3 (μm) or more from the measured crystal grains having a crystal grain diameter of less than t/3 (μm) to calculate the ratio of the measured crystal grains having a crystal grain diameter of t/3 (μm) or more in the area of the measurement field.

2. The stainless steel foil according to claim 1 , wherein said thickness is 5 μm to 25 μm.

3. The stainless steel foil according to claim 1 , wherein a surface roughness Rz is 100 nm or more, and 1/10 or less of the thickness.

4. The stainless steel foil according to claim 1 , wherein an elongation at break is 10% or more.

5. The stainless steel foil according to claim 1 , wherein said stainless steel foil is ferritic stainless steel foil.

6. The stainless steel foil according to claim 1 , wherein said stainless steel foil is austenitic stainless steel foil.

7. The stainless steel foil according to claim 1 , wherein a resin film is laminated on at least one surface of said stainless steel foil.

8. The stainless steel foil according to claim 2 , wherein a surface roughness Rz is 100 nm or more, and 1/10 or less of the thickness.

9. The stainless steel foil according to claim 2 , wherein an elongation at break is 10% or more.

10. The stainless steel foil according to claim 3 , wherein an elongation at break is 10% or more.

11. The stainless steel foil according to claim 2 , wherein said stainless steel foil is ferritic stainless steel foil.

12. The stainless steel foil according to claim 3 , wherein said stainless steel foil is ferritic stainless steel foil.

13. The stainless steel foil according to claim 4 , wherein said stainless steel foil is ferritic stainless steel foil.

14. The stainless steel foil according to claim 2 , wherein said stainless steel foil is austenitic stainless steel foil.

15. The stainless steel foil according to claim 3 , wherein said stainless steel foil is austenitic stainless steel foil.

16. The stainless steel foil according to claim 4 , wherein said stainless steel foil is austenitic stainless steel foil.

17. The stainless steel foil according to claim 2 , wherein a resin film is laminated on at least one surface of said stainless steel foil.

18. The stainless steel foil according to claim 3 , wherein a resin film is laminated on at least one surface of said stainless steel foil.

19. The stainless steel foil according to claim 4 , wherein a resin film is laminated on at least one surface of said stainless steel foil.

20. The stainless steel foil according to claim 5 , wherein a resin film is laminated on at least one surface of said stainless steel foil.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 11, 2020
From: NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
To: NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
Reel/Frame 051894/0776 →
MERGER Recorded May 10, 2019
From: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
To: NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
Reel/Frame 049149/0423 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 8, 2018
From: UNNO, HIROTO; SAWAKI, NAOYA; FUJIMOTO, NAOKI; FUKUDA, MASAHIRO; UNO, TOMOHIRO; INAGUMA, TORU
To: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
Reel/Frame 044865/0974 →
Priority Claims (1)
JP 2015-161984 · Aug 19, 2015 · national
Continuity (1)
Related Publication 20180229476A1 · Aug 16, 2018