IP Library Granted Patent US 11,001,650
Granted Patent B2
US 11,001,650 · App. 15/751,121 · Granted May 11, 2021

Electron donor for polyolefin polymerization catalysts and uses thereof

Inventors: Binh Thanh Nguyen (League City, TX); Jonas Alves Fernandes (Triunfo-RS, BR)
Assignee: BRASKEM AMERICA, INC.
C08F10/06B01J31/02B01J31/12C07C43/164C07C49/788C07C63/46C08F110/06
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Quick Facts
Patent No.
US 11,001,650
App. No.
15/751,121
Granted
May 11, 2021
Kind
B2
Abstract

Disclosed in certain embodiments is an electron donor for a polyolefin polymerization catalyst. In some embodiments, a solid catalyst component includes a metal component and the electron donor that form a catalyst on a support.

Claims (13)

1. A polyolefin catalyst comprising an aluminum alkyl, a metal component, and an electron donor of Formula II.a, III.a., III.b., IV.a., or IV.b.:

2. The polyolefin catalyst of claim 1 , wherein the metal component is titanium.

3. The polyolefin catalyst of claim 1 , further comprising a support, wherein the metal component and the electron donor form a catalyst disposed on the support.

4. The polyolefin catalyst of claim 3 , wherein the support comprises a magnesium halide.

5. The polyolefin catalyst of claim 1 , wherein the polyolefin catalyst has an activity of greater than 25 kg/g·hr.

6. The polyolefin catalyst of claim 1 , wherein the polyolefin catalyst has an activity of greater than 30 kg/g·hr.

7. The polyolefin catalyst of claim 1 , wherein the polyolefin catalyst is adapted to produce polypropylene having a polydispersity index (PI) of greater than 3.

8. The polyolefin catalyst of claim 1 , wherein the polyolefin catalyst is adapted to produce polypropylene having a xylene solubles content of less than 8% XS.

9. The polyolefin catalyst of claim 1 , wherein the polyolefin catalyst is adapted to produce polypropylene having a melt flow index of greater than 2 g/10 min.

10. A method for producing polypropylene, the method comprising:

forming a reaction mixture by mixing a silane component with a catalyst, the catalyst component comprising a titanium catalyst, an electron donor, and a magnesium halide; and

adding propylene to the reaction mixture to form a polypropylene batch, wherein a polydispersity index (PI) of the polypropylene batch is greater than 3, wherein a xylene solubles content of the polypropylene batch is less than 8% XS, and wherein a melt flow index of the polypropylene is greater than 2 g/10 min;

wherein the electron donor is of Formula II.a, III.a., III.b., IV.a., or IV.b.:

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded Sep 23, 2021
From: GOLDMAN SACHS BANK USA
To: W. R. GRACE & CO.-CONN.
Reel/Frame 057594/0026 →
TERM LOAN SECURITY AGREEMENT Recorded Sep 23, 2021
From: W. R. GRACE & CO.-CONN.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 057594/0104 →
NOTES SECURITY AGREEMENT Recorded Sep 23, 2021
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057594/0156 →
SECURITY INTEREST Recorded Apr 3, 2018
From: W. R. GRACE & CO.-CONN.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 045828/0683 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 9, 2018
From: NGUYEN, BINH THANH
To: W.R. GRACE & CO.-CONN.
Reel/Frame 044884/0585 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 9, 2018
From: FERNANDES, JONAS ALVES
To: BRASKEM AMERICA, INC.
Reel/Frame 044884/0630 →
Continuity (2)
Provisional Application 62203821 · Aug 11, 2015
Related Publication 20180230252A1 · Aug 16, 2018