IP Library Granted Patent US 10,337,439
Granted Patent B2
US 10,337,439 · App. 15/753,042 · Granted Jul 2, 2019

Control method for controlling a fuel injection system, and fuel injection system

Inventors: Oliver Seegmüller (Köfering, DE); Tobias Ritsch (Regensburg, DE)
Assignee: CPT Group GmbH
F02D41/221F02D41/22F02D41/222F02D41/3836F02D41/3845F02D41/3863F02M59/025F02M59/027F02M63/0245F02D41/123F02D2041/223F02D2041/224F02D2200/0602F02D2250/04F02M59/02F02M63/005
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Quick Facts
Patent No.
US 10,337,439
App. No.
15/753,042
Granted
Jul 2, 2019
Kind
B2
Abstract

The invention relates to a control method for controlling a fuel injection system ( 10 ) of an internal combustion engine, wherein, wherein, in a fault situation of the fuel injection system ( 10 ), a camshaft angle of a camshaft ( 34 ) which drives a pump piston ( 32 ) of a high-pressure fuel pump ( 14 ) of the fuel injection system ( 10 ) is adjusted such that an injection time (tI) of injector valve ( 42 ) which injects the fuel from the fuel injection system ( 10 ) into a combustion chamber of the internal combustion engine lies in a pressure trough ( 50 ) of a pressure oscillation in a high-pressure region ( 16 ).

Claims (37)

1. A control method for controlling a fuel injection system of an internal combustion engine, the method comprising:

providing a fuel injection system having a high-pressure fuel pump with a pump piston which moves between a bottom dead center and a top dead center (TDC) in a pressure chamber during operation and which serves for highly pressurizing a fuel, having a camshaft for driving the pump piston and having a high-pressure region with at least one injector valve for injecting highly pressurized fuel into a combustion chamber of an internal combustion engine;

providing a pressure-limiting valve which, when a predefined opening pressure is reached in the high-pressure region discharges fuel from the high-pressure region into the pressure chamber of the high-pressure fuel pump;

detecting a fault situation in the fuel injection system, wherein the predefined opening pressure is overshot in the high-pressure region;

determining a period duration with four evenly distributed quadrants between a first TDC time, at which the pump piston is at the top dead center (TDC), and a second TDC time, at which the pump piston is at the top dead center;

setting an injection time at which the injector valve begins to inject fuel;

providing a camshaft adjuster for adjusting a camshaft angle of the camshaft relative to the pump piston;

adjusting the camshaft angle of the camshaft such that the injection time lies in a duration which extends in a second quadrant of the period duration and/or in a third quadrant of the period duration.

2. The method of claim 1 ,

wherein the fault situation is detected by a high-pressure sensor arranged in the high-pressure region.

3. The method of claim 1 , wherein the opening pressure of the pressure-limiting valve is set to be lower than a maximum admissible maximum pressure in the high-pressure region and wherein the maximum pressure is defined in particular in a range above 500 bar.

4. The method of claim 1 , wherein:

the injection time is set dependent on a fuel demand from the internal combustion engine.

5. The method of claim 1 , wherein:

upon detection of re-entry into a normal mode of the fuel injection system in which the predefined opening pressure is undershot again in the high-pressure region adjustment of the camshaft is ended in a manner dependent on the set injection time.

6. The method of claim 1 , wherein, a characteristic map is stored, which assigns every camshaft angle of the camshaft relative to the pump piston at a predetermined TDC time.

7. The method of claim 1 , wherein at least two operating modes of the internal combustion engine are provided, wherein, in an overrun mode, no injection of fuel through the injector valve into the combustion chamber takes place, wherein, in an injection mode, at least one injection of fuel through the injector valve into the combustion chamber takes place, wherein, in the fault situation, the overrun mode of the internal combustion engine is deactivated, such that the internal combustion engine is operated exclusively in the injection mode.

8. The method of claim 7 , wherein, a quantity of fuel is injected through the injector valve at a high pressure which is lower than the maximum pressure and which corresponds to an opening pressure of the pressure-limiting valve in the high-pressure region.

9. A fuel injection system for injecting fuel into combustion chambers of an internal combustion engine, the system comprising:

a high-pressure fuel pump with a pump piston which moves between a bottom dead center and a top dead center (TDC) in a pressure chamber during operation and which serves for highly pressurizing a fuel;

a camshaft which drives the pump piston and which has a camshaft adjuster configured to adjust a camshaft angle of the camshaft relative to the pump piston;

at least one injector valve-configured to inject pressurized fuel into a combustion chamber of the internal combustion engine from a high-pressure region;

a pressure-limiting valve configured to discharge fuel from the high-pressure region into the pressure chamber of the high-pressure fuel pump when a predefined opening pressure is reached in the high-pressure region; and

a control device configured to:

detect a fault situation in the fuel injection system when the predefined opening pressure is overshot in the high-pressure region and,

determine a period duration with four evenly distributed quadrants between a first TDC time, at which the pump piston is at the top dead center, and a second TDC time, at which the pump piston is at the top dead center, and

set an injection time at which the injector valve begins to inject fuel;

and

adjust the camshaft angle of the camshaft relative to the pump piston such that the injection time lies in a duration which extends in a second quadrant of the period duration and/or in a third quadrant of the period duration.

10. The fuel injection system of claim 9 , wherein the fault situation is detected by a high-pressure sensor arranged in the high-pressure region.

11. The fuel injection system of claim 9 , wherein the opening pressure of the pressure-limiting valve is set by the control device to be lower than a maximum admissible maximum pressure in the high-pressure region and wherein the maximum pressure is defined in particular in a range above 500 bar.

12. The fuel injection system of claim 9 , wherein the injection time is set by the control device dependent on a fuel demand from the internal combustion engine.

13. The fuel injection system of claim 9 , wherein:

upon detection by the control device of re-entry into a normal mode of the fuel injection system in which the predefined opening pressure is undershot again in the high-pressure region adjustment of the camshaft is ended in a manner dependent on the set injection time.

14. The fuel injection system of claim 9 , wherein, a characteristic map is stored in memory in the control device, which assigns every camshaft angle of the camshaft relative to the pump piston at a predetermined TDC time.

15. The fuel injection system of claim 9 , wherein at least two operating modes of the internal combustion engine are utilized, wherein, in an overrun mode, no injection of fuel through the injector into the combustion chamber takes place, wherein, in an injection mode, at least one injection of fuel through the injector valve into the combustion chamber takes place, and wherein, in the fault situation, the overrun mode of the internal combustion engine is deactivated, such that the internal combustion engine is operated exclusively in the injection mode.

16. The fuel injection system of claim 15 , wherein, a quantity of fuel is injected through the injector valve at a high pressure which is lower than the maximum pressure and which corresponds to an opening pressure of the pressure-limiting valve in the high-pressure region.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2020
From: CONTINENTAL AUTOMOTIVE GMBH
To: VITESCO TECHNOLOGIES GMBH
Reel/Frame 053267/0065 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2019
From: CONTINENTAL AUTOMOTIVE GMBH
To: CPT GROUP GMBH
Reel/Frame 050756/0770 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 15, 2018
From: SEEGMÜLLER, OLIVER; RITSCH, TOBIAS
To: CONTINENTAL AUTOMOTIVE GMBH
Reel/Frame 044944/0730 →
Priority Claims (1)
DE 10 2015 215 688 · Aug 18, 2015 · national
Continuity (1)
Related Publication 20180238260A1 · Aug 23, 2018
Cited By (1)
US 12,535,061