IP Library Granted Patent US 10,280,265
Granted Patent B2
US 10,280,265 · App. 15/755,628 · Granted May 7, 2019

Method and composition for hydrosilylation of carboxylic acid alkenyl esters and hydrogen terminated organosiloxane oligomers with an iridium complex catalyst

Inventors: Donald Eldred (Midland, MI); Matthew Jeletic (Freeland, MI); Ryan Christopher Thomas (Freeland, MI)
Assignee: Dow Corning Corporation
C08G77/20C08G77/12C08G77/38C08K5/101C08K5/56C08L83/04
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Quick Facts
Patent No.
US 10,280,265
App. No.
15/755,628
Granted
May 7, 2019
Kind
B2
Abstract

A method can selectively prepare a compound of formula (IV), where each R 1 and each R 2 are independently selected from an alkyl group, an aryl group, a halogenated alkyl group, or a halogenated aryl group of 6 to 10 carbon atoms each R 3 is an alkane-diyl group, and each R 4 is hydrogen or an alkyl group. The method involves hydrosilylation of an organohydrogensiloxane oligomer with a carboxylic acid alkenyl ester using an iridium complex catalyst.

Claims (53)

1. An acrylate functional organosiloxane polymer of unit formula:

where each R 1 is independently an alkyl group of 1 to 6 carbon atoms, an aryl group of 6 to 10 carbon atoms, a halogenated alkyl group of 1 to 6 carbon atoms, or a halogenated aryl group of 6 to 10 carbon atoms;

each R 2 is independently an alkyl group of 1 to 6 carbon atoms, an aryl group of 6 to 10 carbon atoms, a halogenated alkyl group of 1 to 6 carbon atoms, or a halogenated aryl group of 6 to 10 carbon atoms;

R 3 is an alkane-diyl group of 1 to 10 carbon atoms;

R 4 is hydrogen or an alkyl group of 1 to 6 carbon atoms;

subscript e is 0 to 10; and

subscript f is greater than 0 to 10.

2. The acrylate functional organosiloxane polymer of claim 1 , where subscript e=0, subscript f=1, and the acrylate functional organosiloxane polymer has formula:

where each R 1 is independently an alkyl group of 1 to 6 carbon atoms, an aryl group of 6 to 10 carbon atoms, a halogenated alkyl group of 1 to 6 carbon atoms, or a halogenated aryl group of 6 to 10 carbon atoms; each R 2 is independently an alkyl group of 1 to 6 carbon atoms, an aryl group of 6 to 10 carbon atoms, a halogenated alkyl group of 1 to 6 carbon atoms, or a halogenated aryl group of 6 to 10 carbon atoms; R 3 is an alkane-diyl group of 1 to 10 carbon atoms, and R 4 is hydrogen or an alkyl group of 1 to 6 carbon atoms.

3. The acrylate functional organosiloxane polymer of claim 2 , where each R 1 is a methyl group, each R 2 is a methyl group, R 3 is methane-diyl, and R 4 is a methyl group.

4. A method for preparing a product comprising:

1) combining ingredients comprising

(A) an organohydrogensiloxane oligomer of unit formula (VI)

(HR 1 2 SiO 1/2 ) 2 (R 2 2 SiO 2/2 ) e (R 2 HSiO 2/2 ) f ,

 where subscript e is 0 to 20, subscript f is 0 to 20, each R 1 is independently an alkyl group of 1 to 6 carbon atoms, an aryl group of 6 to 10 carbon atoms, a halogenated alkyl group of 1 to 6 carbon atoms, or a halogenated aryl group of 6 to 10 carbon atoms; each R 2 is independently an alkyl group of 1 to 6 carbon atoms, an aryl group of 6 to 10 carbon atoms, a halogenated alkyl group of 1 to 6 carbon atoms, or a halogenated aryl group of 6 to 10 carbon atoms;

(B) a carboxylic acid alkenyl ester of formula (II)

 where R 3 is an alkane-diyl group of 1 to 10 carbon atoms, and R 4 is hydrogen or an alkyl group of 1 to 6 carbon atoms; and

(C) an iridium complex of formula (III)

[Ir(R 5 ) b (R 6 ) c ] d ,

 where subscript b is 1 or 2, R 5 is a 1,5-cyclooctadiene ligand or a 2,5-norbornadiene ligand, subscript c is 1 or 2, R 6 is a ligand that can be activated off the complex at a temperature less than the boiling point of the organohydrogensiloxane oligomer, and subscript d is 1 or 2;

where the product comprises a compound of unit formula (VII)

with at least 80 mole % selectivity based on all compounds formed by hydrosilylation of ingredients (A) and (B).

5. The method of claim 4 , where each R 1 and each R 2 is a methyl group and subscript e is 0 or 1, and subscript f is 0 or 1.

6. The method of claim 4 , where temperature in step 1) is 50° C. to 70° C.

7. The method of claim 4 , where R 3 is methane-diyl, and R 4 is methyl.

8. The method of claim 4 , where R 5 is 1,5 cyclooctadiene and R 6 is selected from the group consisting of a halogen atom, a beta-ketoester ligand, a halogenated beta-ketoester ligand, an alkoxy ligand, a cyanoalkyl ligand, an aryl ligand, and a heteroaryl ligand.

9. The method of claim 8 , where R 6 is selected from the group consisting of a beta-ketoester ligand, a halogenated beta-ketoester ligand, an alkoxy ligand, a cyanoalkyl ligand, an aryl ligand, and a heteroaryl ligand.

10. The method of claim 4 , where the ingredients in step 1) of the method form a mixture, and the mixture further comprises (D) a solvent, (E) a stabilizer, or two or more of ingredients (D) and (E).

11. The method of claim 4 , where the molar ratio of amounts of ingredient (A) to ingredient (B) [(A):(B) ratio] is 1:1 to 5:1.

12. The method of claim 4 where the amount of ingredient (C) is 1 ppm to 100 ppm.

13. A method for preparing an acrylate functional organosiloxane polymer comprising:

1) combining ingredients comprising

(A) an organohydrogensiloxane oligomer of unit formula (V):

(HR 1 2 SiO 1/2 ) 2 (R 2 2 SiO 2/2 ) e (R 2 HSiO 2/2 ) f ,

 where subscript e is 0 to 20, subscript f is 0 to 20, each R 1 is independently an alkyl group of 1 to 6 carbon atoms, an aryl group of 6 to 10 carbon atoms, a halogenated alkyl group of 1 to 6 carbon atoms, or a halogenated aryl group of 6 to 10 carbon atoms; each R 2 is independently an alkyl group of 1 to 6 carbon atoms, an aryl group of 6 to 10 carbon atoms, a halogenated alkyl group of 1 to 6 carbon atoms, or a halogenated aryl group of 6 to 10 carbon atoms;

(B) a carboxylic acid allyl ester of formula (II)

 where R 3 is an alkylene group of 1 to 3 carbon atoms, and R 4 is hydrogen or an alkyl group of 1 to 6 carbon atoms; and

(C) an iridium complex of formula (III)

[Ir(R 5 ) b (R 6 ) c ] d ,

 where subscript b is 1 or 2, R 5 is a 1,5-cyclooctadiene ligand or a 2,5-norbornadiene ligand, subscript c is 1 or 2, R 6 is a ligand that can be activated off the complex at a temperature less than the boiling point of the organohydrogensiloxane oligomer, and subscript d is 1 or 2;

where the product comprises a compound of unit formula (VII)

with at least 80 mole % selectivity;

2) combining (a) the compound of formula (VII) with (b) an aliphatically unsaturated organosiloxane polymer and optionally (c) a hydrosilylation catalyst other than the iridium cyclooctadiene complex of formula (III).

14. The method of claim 13 , where the aliphatically unsaturated organosiloxane polymer is a polydiorganosiloxane having aliphatically unsaturated terminal groups.

15. A composition prepared by mixing ingredients comprising:

(A) an organohydrogensiloxane oligomer of unit formula (V):

(HR 1 2 SiO 1/2 ) 2 (R 2 2 SiO 2/2 ) e (R 2 HSiO 2/2 ) f ,

where subscript e is 0 to 20, subscript f is 0 to 20, each R 1 is independently an alkyl group of 1 to 6 carbon atoms, an aryl group of 6 to 10 carbon atoms, a halogenated alkyl group of 1 to 6 carbon atoms, or a halogenated aryl group of 6 to 10 carbon atoms; each R 2 is independently an alkyl group of 1 to 6 carbon atoms, an aryl group of 6 to 10 carbon atoms, a halogenated alkyl group of 1 to 6 carbon atoms, or a halogenated aryl group of 6 to 10 carbon atoms;

(B) a carboxylic acid alkenyl ester of formula (II)

where R 3 is an alkylene group of 1 to 6 carbon atoms, and R 4 is hydrogen or an alkyl group of 1 to 6 carbon atoms; and

(C) an iridium complex of formula (III)

[Ir(R 5 ) b (R 6 ) c ] d ,

where subscript b is 1 or 2, R 5 is a 1,5-cyclooctadiene ligand or a 2,5-norbornadiene ligand, subscript c is 1 or 2, R 6 is a ligand that can be activated off the complex at a temperature less than the boiling point of the organohydrogensiloxane oligomer, and subscript d is 1 or 2.

Assignments (2)
CHANGE OF NAME Recorded Jul 31, 2019
From: DOW CORNING CORPORATION
To: DOW SILICONES CORPORATION
Reel/Frame 049910/0900 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2019
From: ELDRED, DONALD; JELETIC, MATTHEW; THOMAS, RYAN CHRISTOPHER
To: DOW CORNING CORPORATION
Reel/Frame 048499/0070 →
Continuity (2)
Provisional Application 62263863 · Dec 7, 2015
Related Publication 20180244851A1 · Aug 30, 2018
Cited By (1)
US 12,577,352