IP Library Granted Patent US 10,654,517
Granted Patent B2
US 10,654,517 · App. 15/757,102 · Granted May 19, 2020

Electric drive device and electric power steering device

Inventor: Masao Fujimoto (Isesaki, JP)
Assignee: HITACHI AUTOMOTIVE SYSTEMS, LTD.
B62D5/0406B62D5/0421H02K5/04H02K9/02H02K9/22H02K11/0094H02K11/215H02K11/24H02K11/30H02K11/33H02K5/18H02K5/225
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Quick Facts
Patent No.
US 10,654,517
App. No.
15/757,102
Granted
May 19, 2020
Kind
B2
Abstract

Heat radiation base body 23 that is adjacent to electric motor unit EM and extends in direction of rotation shaft 50 of electric motor is provided close to rotation shaft 50 of electric motor. Board 24 of one electronic control unit of redundant system is fixed to heat radiation base body along direction in which heat radiation base body 23 extends with thermal conduction to heat radiation base body 23 allowed. Board 26 of the other electronic control unit of redundant system is fixed to heat radiation base body so as to face to board 24 of one electronic control unit of redundant system, with thermal conduction to heat radiation base body 23 allowed. Size reduction of electric drive device in radial direction can be achieved. Since heat radiates to housing of electric motor unit through heat radiation base body, heat from board can radiate efficiently to the outside.

Claims (47)

1. An electric drive device comprising:

a motor housing accommodating therein an electric motor;

a heat radiation base body fixed to an end surface, which is an opposite side to an output shaft portion of a rotation shaft of the electric motor, of the motor housing and extending in a direction of the rotation shaft which is an opposite direction to the output shaft portion;

one electronic control unit of a redundant system, the one electronic control unit arranged along a direction in which the heat radiation base body extends and having a board on which is mounted at least a microcomputer and a power conversion circuit that has at least a power switch configured to drive and control the electric motor; and

another electronic control unit of the redundant system, the another electronic control unit arranged along a direction in which the heat radiation base body extends and having a board on which is mounted at least a microcomputer and a power conversion circuit that has at least a power switch configured to drive and control the electric motor, and

the motor housing, the heat radiation base body, and the one and the another electronic control units being configured such that heat generated at the one electronic control unit, at the another electronic control unit, or at both of the one and the another electronic control units is transmitted to the heat radiation base body and transmitted to the motor housing from the heat radiation base body.

2. The electric drive device as claimed in claim 1 , wherein:

the heat radiation base body is fixed to the end surface of the motor housing at a position close to an area where the rotation shaft is disposed, and

the one electronic control unit and the another electronic control unit are arranged at opposite sides of the heat radiation base body.

3. The electric drive device as claimed in claim 2 , wherein:

the heat radiation base body includes

fixing surfaces of the boards of the one electronic control unit and the another electronic control unit,

accommodation recessed portions formed on the respective fixing surfaces, and

fixing flat surface portions enclosing the respective accommodation recessed portions,

the power conversion circuits each having the power switches, respectively, are fixed to the respective accommodation recessed portions, and

control circuit boards of the one and the another electronic control units are fixed to the fixing flat surface portions so as to cover the respective power conversion circuits.

4. The electric drive device as claimed in claim 3 , wherein:

a position detection circuit board including a position detector configured to detect a rotation position of a rotor of the electric motor is fixed to the end surface of the motor housing,

supporting stems that support the heat radiation base body are formed integrally with the end surface of the motor housing and arranged at opposite sides of the position detection circuit board, and

the heat radiation base body is fixed to the supporting stems.

5. The electric drive device as claimed in claim 1 , wherein:

the power conversion circuits each respectively include the power switch and at least one component of a power supply circuit other than an electrolytic capacitor, and

on each of the boards of the one electronic control unit and the another electronic control unit, respectively, a peripheral device of the microcomputer and the electrolytic capacitor are mounted.

6. An electric power steering device comprising:

an electric motor providing a steering assistive force to a steering shaft on the basis of an output of a torque sensor configured to detect a turning direction and a turning torque of the steering shaft;

a motor housing accommodating therein the electric motor;

a heat radiation base body fixed to an end surface, which is an opposite side to an output shaft portion of a rotation shaft of the electric motor, of the motor housing and extending in a direction of the rotation shaft which is an opposite direction to the output shaft portion;

one electronic control unit of a redundant system, the one electronic control unit arranged along a direction in which the heat radiation base body extends and having a board on which is mounted at least a microcomputer and a power conversion circuit that has at least a power switch configured to drive and control the electric motor; and

another electronic control unit of the redundant system, the another electronic control unit arranged along a direction in which the heat radiation base body extends and having a board on which is mounted at least a microcomputer and a power conversion circuit that has at least a power switch configured to drive and control the electric motor, and

the motor housing, the heat radiation base body and the one and the another electronic control units being configured such that heat generated at the one electronic control unit, at the another electronic control unit, or at both of the one and the another electronic control units is transmitted to the heat radiation base body and transmitted to the motor housing from the heat radiation base body.

7. The electric power steering device as claimed in claim 6 , wherein:

the heat radiation base body is fixed to the end surface of the motor housing at a position close to an area where the rotation shaft is disposed, and

the one electronic control unit and the another electronic control unit are arranged at opposite sides of the heat radiation base body.

8. The electric power steering device as claimed in claim 7 , wherein:

the heat radiation base body includes

fixing surfaces of the boards of the one electronic control unit and the another electronic control unit,

accommodation recessed portions formed on the respective fixing surfaces, and

fixing flat surface portions enclosing the respective accommodation recessed portions,

the power conversion circuits each having the power switches, respectively, are fixed to the respective accommodation recessed portions, and

control circuit boards of the one and the another electronic control units are fixed to the fixing flat surface portions so as to cover the respective power conversion circuits.

9. The electric power steering device as claimed in claim 8 , wherein:

a position detection circuit board including a position detector configured to detect a rotation position of a rotor of the electric motor is fixed to the end surface of the motor housing,

supporting stems that support the heat radiation base body are formed integrally with the end surface of the motor housing and arranged at opposite sides of the position detection circuit board, and

the heat radiation base body is fixed to the supporting stems.

10. The electric power steering device as claimed in claim 6 , wherein:

the power conversion circuits each respectively include the power switches and at least one component of a power supply circuit other than an electrolytic capacitor, and

on each of the boards of the one electronic control unit and the another electronic control unit, respectively, a peripheral device of the microcomputer and the electrolytic capacitor are mounted.

Assignments (2)
CHANGE OF NAME Recorded Mar 25, 2021
From: HITACHI AUTOMOTIVE SYSTEMS, LTD.
To: HITACHI ASTEMO, LTD.
Reel/Frame 056299/0447 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2018
From: FUJIMOTO, MASAO
To: HITACHI AUTOMOTIVE SYSTEMS, LTD.
Reel/Frame 045103/0668 →