IP Library Granted Patent US 10,622,643
Granted Patent B2
US 10,622,643 · App. 15/761,502 · Granted Apr 14, 2020

Carbon separator for solid polymer fuel cell, solid polymer fuel cell, and solid polymer fuel cell stack

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Quick Facts
Patent No.
US 10,622,643
App. No.
15/761,502
Granted
Apr 14, 2020
Kind
B2
Abstract

A carbon separator for a solid polymer fuel cell is provided that includes a core material made of steel, and a carbon layer. The chemical composition of the steel is, by mass %, C: more than 0.02% to 0.12% or less, Si: 0.05 to 1.5%, Al: 0.001 to 1.0%, Mn: 0.01 to 1.0%, P: 0.045% or less, S: 0.01% or less, N: 0.06% or less, V: 0.5% or less, Cr: more than 13.0% to less than 25.0%, Mo: 0 to 2.5%, Ni: 0 to 0.8%, Cu: 0 to 0.8%, REM: 0 to 0.1%, B: 0 to 1.0%, Sn: 0 to 2.5%, In: 0 to 0.1%, and the balance: Fe and impurities. The steel has therein precipitates including M 23 C 6 type Cr carbides that are finely precipitated and dispersed. A part of the precipitates protrude from the steel surface.

Claims (34)

1. A carbon separator for a solid polymer fuel cell, the carbon separator comprising a core material made of steel and a carbon layer, the steel having a chemical composition consisting of, by mass %:

C: more than 0.02% to not more than 0.12%,

Si: 0.05 to 1.5%,

Al: 0.001 to 1.0%,

Mn: 0.01 to 1.0%,

P: 0.045% or less,

S: 0.01% or less,

N: 0.06% or less,

V: 0.5% or less,

Cr: more than 13.0% to less than 25.0%,

Mo: 0 to 2.5%,

Ni: 0 to 0.8%,

Cu: 0 to 0.8%,

REM: 0 to 0.1%,

B: 0 to 1.0%,

Sn: 0 to 2.5%, and

In: 0.001 to 0.1%, and

the balance: Fe and impurities,

the steel having therein precipitates including M23C6 type Cr carbides that are finely precipitated and dispersed, where M represents Cr, or Cr and Fe,

wherein a part of the precipitates protrude from the steel surface.

2. The carbon separator according to claim 1 , wherein the chemical composition contains, by mass %:

B: more than 0.0003% to not more than 1.0%.

3. The carbon separator according to claim 2 , wherein:

the precipitates further include M2B type borides, wherein M represents Cr, or Cr and Fe.

4. The carbon separator according to claim 2 , wherein:

the precipitates further include composite precipitates in which M23C6 type Cr carbides are precipitated on surfaces of M2B type borides as precipitation nuclei, wherein M represents Cr, or Cr and Fe.

5. A solid polymer fuel cell comprising the carbon separator according to claim 1 .

6. A solid polymer fuel cell stack comprising the solid polymer fuel cell according to claim 5 .

7. A solid polymer fuel cell comprising the carbon separator according to claim 2 .

8. A solid polymer fuel cell comprising the carbon separator according to claim 3 .

9. A solid polymer fuel cell comprising the carbon separator according to claim 4 .

10. A solid polymer fuel cell stack comprising the solid polymer fuel cell according to claim 7 .

11. A solid polymer fuel cell stack comprising the solid polymer fuel cell according to claim 8 .

12. A solid polymer fuel cell stack comprising the solid polymer fuel cell according to claim 9 .

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2018
From: TARUTANI, YOSHIO
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 045285/0288 →