IP Library Granted Patent US 11,221,314
Granted Patent B2
US 11,221,314 · App. 15/761,691 · Granted Jan 11, 2022

Combined pulse echo inspection of pipeline systems

Inventors: Jeffrey Earle Sutherland (Calgary, CA); Ryan Danny Eastcott (Calgary, CA)
Assignee: BAKER HUGHES OILFIELD OPERATIONS LLC
G01N29/262G01N29/11G01N29/265G01N29/4427G01N2291/044G01N2291/106G01N2291/2636
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Quick Facts
Patent No.
US 11,221,314
App. No.
15/761,691
Granted
Jan 11, 2022
Kind
B2
Abstract

In accordance with an embodiment, a method for inspecting pipe is provided. The method includes transmitting an ultrasound pulse through a pipe or a fluid container from inside the pipe or the fluid container. The method further includes receiving echoes via a plurality of sensors, based on the ultrasound pulse, and combining echo data from the plurality of sensors. The method additionally includes deriving an environmental assessment based on the combining the echo data.

Claims (26)

1. A method for inspecting pipe, comprising:

positioning a pipe inspection system within a pipe;

advancing the pipe inspection system within the pipe;

transmitting a plurality of ultrasound pulses through a plurality of interfaces present at a wall of the pipe, a coating on an exterior surface of the pipe, and a material in which the pipe is located, wherein the plurality of ultrasound pulses are transmitted from within the pipe by a removable inline inspection systems included in the pipe inspection system;

receiving echoes via at least three sensors of a plurality of sensors, based on the plurality of ultrasound pulses, wherein a first sensor of the at least three sensors is configured in a first transmitter/sensor system of a first removable inline inspection system, the first sensor performing a first pulse echo sensing technique and wherein a second sensor of the at least three sensors is configured in a second transmitter/sensor system of a second removable inline inspection system, the second sensor performing a second pulse echo sensing technique different from the first pulse echo sensing technique;

combining echo data from the at least three sensors; and

deriving an environmental assessment based on the combining of the echo data.

2. The method of claim 1 , wherein the environmental assessment comprises a pipe coating assessment.

3. The method of claim 1 , wherein deriving the environmental assessment comprises deriving a reflective coefficient.

4. The method of claim 3 , wherein deriving the environmental assessment comprises comparing the reflective coefficient to a lookup table.

5. The method of claim 1 , wherein each of the at least three sensors independently records an A-scan, and wherein each A-scan of the at least three sensors is combined to derive the environmental assessment.

6. The method of claim 5 , wherein each of the at least three sensors independently records the A-scan approximately simultaneously with each other.

7. The method of claim 1 , wherein the at least three sensors comprise virtual sensors derived via a phased array probe.

8. The method of claim 1 , wherein receiving echoes via the at least three sensors comprises receiving a first set of echoes of the plurality of echoes at a first time and then receiving a second set of echoes of the plurality of echoes at a second time, wherein the second time is minutes, hour, days, weeks, or a combination thereof, after the first time.

9. A system for inspecting pipe, comprising:

a plurality of removable inline inspection systems configured to operate within the pipe as the system travels within the pipe, at least one of the removable inline inspection systems including;

a transmitter/sensor system including a plurality of sensors; and

a processor configured to cause the transmitter/sensor system to:

transmit an ultrasound pulse through a plurality of interfaces present at a wall of the pipe, a coating on an exterior surface of the pipe, and a material in which the pipe is located, wherein the ultrasound pulse is transmitted from within the pipe;

receive echo data via at least three sensors of the plurality of sensors, based on the ultrasound pulse, wherein a first sensor of the at least three sensors is configured in a first transmitter/sensor system of a first removable inline inspection system, the first sensor performing a first pulse echo sensing technique and wherein a second sensor of the at least three sensors is configured in a second transmitter/sensor system of a second removable inline inspection system, the second sensor performing a second pulse echo sensing technique different from the first pulse echo sensing technique;

combine the echo data from the at least three sensors; and

derive an environmental assessment based on the combining of the echo data.

10. The system of claim 9 , wherein the plurality of sensors are arranged circumferentially about an axis.

11. The system of claim 9 , wherein the transmitter/sensor system comprises a phased array probe and the plurality of sensors each comprises a virtual sensor.

12. The system of claim 9 , wherein the plurality of removable inline inspection systems includes additional removable inline inspection systems comprising an acoustic resonance sensor configured in the transmitter/sensor system of a second removable inline inspection system of the plurality of removable inline inspection systems, or a magnetic flux leakage sensor configured in the transmitter/sensor system of a third removable inline inspection system of the plurality of removable inline inspection systems, or a combination thereof.

13. The system of claim 9 , wherein the plurality of sensors comprises at least three pulse echo sensors and wherein each of the at least three pulse echo sensors independently records an A-scan.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2019
From: GENERAL ELECTRIC COMPANY
To: BAKER HUGHES OILFIELD OPERATIONS LLC
Reel/Frame 049755/0352 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2018
From: SUTHERLAND, JEFFREY EARLE; EASTCOTT, RYAN DANNY
To: GENERAL ELECTRIC COMPANY
Reel/Frame 045737/0194 →
Cited By (2)
US 12,196,713 US 12,687,523