Systems, apparatuses, and methods for marking a moving film and methods of manufacture and use of metallized marked films made therefrom
Systems for marking a moving film that include a triggering apparatus ( 140 ) that repeatedly provides a trigger signal, a controller ( 120 ) that receives the trigger signal and generates a marking signal, and a marking device ( 130 ) that receives the marking signal and marks the film are provided Also provided are methods for marking a moving film that employ the systems. Apparatuses for marking a moving film that include the triggering apparatus and the controller are also provided. Methods for making metallized marked films that include a film marked by these systems and a metallized layer, in which at least one marking is embedded within the film are also provided. Also provided are methods for making packages and packing a product in these packages, in which the packages include the metallized marked films are also provided.
1. A system for marking a moving film without pre-applied eyespots or reference marks thereon that moves at a predetermined line speed, said system comprising:
a triggering apparatus that repeatedly provides one or more periodic trigger signals based at least in part on the predetermined line speed, wherein the trigger signals correspond with one or more marking areas of the moving film to be marked thereon, wherein the triggering apparatus comprises:
a reference device that presents recurring one or more reference marks that correspond with the one or more marking areas of the moving film to be marked thereon, and
a sensor that is configured to repeatedly detect the one or more reference marks of the reference device and, upon detection, generates the trigger signal;
a controller, in communication with the triggering apparatus, that is configured to receive the trigger signal and, upon receipt of the one or more trigger signals, generates a marking signal; and
a marking device that receives the marking signal and, upon receipt of the marking signal, marks the moving film at substantially the one or more marking areas,
wherein the triggering apparatus comprises a pulse generator that is configured to repeatedly generate an electric pulse output based at least in part on a predetermined time interval, and wherein the trigger signal is the electric pulse output.
2. The system for marking a moving film of claim 1 , wherein the reference device has a surface speed that is substantially synchronized with the predetermined line speed of the film.
3. The system for marking a moving film of claim 1 , wherein the trigger apparatus further comprises a motor, connected to a power source, configured to control the speed of the reference device, and operable at a speed that is substantially synchronized with the predetermined line speed of the film.
4. The system for marking a moving film of claim 3 , wherein the power source produces a drive output that controls the speed of the motor.
5. The system of claim 1 , wherein the frequency of the periodic trigger signals can be adjusted independent of the predetermined line speed.
6. An apparatus for marking a moving film without pre-applied eyespots or reference marks thereon, said apparatus comprising:
a triggering apparatus that repeatedly provides a trigger signal based at least in part on a predetermined line speed of a film, wherein the trigger signal corresponds with one or more marking areas of the film to be marked thereon, and wherein the triggering apparatus comprises:
a reference device that repeatedly presents one or more reference marks that correspond with the one or more marking areas of the film to be marked thereon, and
a sensor that is configured to repeatedly detect the one or more reference marks of the reference device and, upon detection, generates the trigger signal; and
a controller, in communication with the triggering apparatus, that is configured to receive the trigger signal and, upon receipt of the trigger signal, generates a marking signal,
wherein the triggering apparatus comprises a pulse generator that is configured to repeatedly generate an electric pulse output based at least in part on a predetermined time interval, and wherein the trigger signal is the electric pulse output.
7. The apparatus for marking a moving film of claim 6 , wherein the reference device has a substantially circular outer circumferential surface, and wherein the one or more reference marks are positioned at about equidistance thereon.
8. The apparatus for marking a moving film of claim 6 , wherein the trigger apparatus further comprises a motor, connected to a power source, configured to control the speed of the reference device, and operable at a speed that is substantially synchronized with the predetermined line speed of the film.
9. The apparatus of claim 6 , wherein the frequency of the periodic trigger signals can be adjusted independent of the predetermined line speed.