IP Library Granted Patent US 12,098,110
Granted Patent B2
US 12,098,110 · App. 15/762,761 · Granted Sep 24, 2024

Solid rocket motor having hydorxyl-terminated binder weight diol

Inventors: Daniel Doll (Orange, VA); Scott K. Dawley (Culpeper, VA)
Assignee: AEROJET ROCKETDYNE, INC.
C06B45/10C06B31/08
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Quick Facts
Patent No.
US 12,098,110
App. No.
15/762,761
Granted
Sep 24, 2024
Kind
B2
Abstract

A solid rocket propellant includes a hydroxyl-terminated polybudadiene (HTPB) binder system having a high molecular weight diol that is greater than thirty carbon atoms (>C 30 ) and less than fifty carbon atoms (<C 50 ) and excluding dimeryl diisocyanate (DDI).

Claims (20)

1. A solid rocket propellant comprising:

a hydroxyl-terminated polybudadiene (HTPB) binder system having a high molecular weight diol that is selected from the group consisting of 9,10-dinonyl-1,18-octadecanediol, 3,4-dihexyl-9,10-octadiol decalin, 1-octyl-2-benzyl-5,6-octadiol, 1-octyl-2-cyclohexyl-5,6-octadiol, and combinations thereof and excluding dimeryl diisocyanate (DDI).

2. The solid rocket propellant as recited in claim 1 , further comprising a perchlorate oxidizer and a fuel.

3. The solid rocket propellant as recited in claim 2 , wherein the perchlorate oxidizer includes at least one of ammonium perchlorate, sodium perchlorate, or potassium perchlorate, and the fuel includes at least one of aluminum, magnesium, or boron.

4. The solid rocket propellant as recited in claim 3 , wherein the perchlorate oxidizer is ammonium perchlorate, and the fuel is aluminum.

5. The solid rocket propellant as recited in claim 2 , wherein the perchlorate oxidizer, the fuel, and the HTPB binder system have a total combined weight, and the high molecular weight diol is 0.1% to 10% of the total combined weight.

6. The solid rocket propellant as recited in claim 5 , wherein the high molecular weight diol is 1% to 5% of the total combined weight.

7. The solid rocket propellant as recited in claim 1 , wherein the HTPB binder system includes a diiso or polyisocyanate.

8. The solid rocket propellant as recited in claim 7 , wherein the diisocyanate is selected from the group consisting of isophorone diisocyanate, hexamethylene diisocyanate, aromatic diiso- or polyisocyanate, and aliphatic diiso- and polyisocyanate.

9. A solid rocket propellant comprising:

a perchlorate oxidizer;

a fuel; and

a hydroxyl-terminated binder system having a dimer diol (DD) selected from the group consisting of 9,10-dinonyl-1,18-octadecanediol, 3,4-dihexyl-9,10-octadiol decalin, 1-octyl-2-benzyl-5,6-octadiol, 1-octyl-2-cyclohexyl-5,6-octadiol, and combinations thereof.

10. The solid rocket propellant as recited in claim 9 , wherein the perchlorate oxidizer, the fuel, and the hydroxyl-terminated binder system have a total combined weight, and the DD is 0.1% to 10% of the total combined weight.

11. The solid rocket propellant as recited in claim 10 , wherein the perchlorate oxidizer includes at least one of ammonium perchlorate, sodium perchlorate, or potassium perchlorate.

12. The solid rocket propellant as recited in claim 11 , wherein the fuel includes at least one of aluminum, magnesium, or boron.

13. The solid rocket propellant as recited in claim 11 , wherein the perchlorate oxidizer includes ammonium perchlorate.

14. The solid rocket propellant as recited in claim 13 , wherein the fuel includes aluminum.

15. The solid rocket propellant as recited in claim 13 , wherein the DD has a number average molecular weight (M n ) of 375 to 700 g/mol.

16. The solid rocket propellant as recited in claim 13 , wherein the binder system includes isophorone diisocyanate.

Assignments (3)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 28, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: AEROJET ROCKETDYNE, INC.
Reel/Frame 064424/0098 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Sep 27, 2018
From: AEROJET ROCKETDYNE, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 047570/0964 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2018
From: DOLL, DANIEL; DAWLEY, SCOTT K.
To: AEROJET ROCKETDYNE, INC.
Reel/Frame 045327/0599 →
Continuity (2)
Provisional Application 62257093 · Nov 18, 2015
Related Publication 20190077725A1 · Mar 14, 2019