IP Library Granted Patent US 10,676,604
Granted Patent B2
US 10,676,604 · App. 15/767,330 · Granted Jun 9, 2020

Long-branched polypropylene composition with increased melt strength stability

Inventors: Norbert Reichelt (Neuhofen/Krems, AT); Paul De Mink (Freistadt, AT); Markus Gahleitner (Neuhofen/Krems, AT); Katja Klimke (Abu Dhabi, AE); Dietrich Gloger (Linz, AT)
Assignee: BOREALIS AG
C08L23/12C08F299/00C08L2203/14C08L2205/025C08L2207/02C08L2207/07C08L2207/20
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Quick Facts
Patent No.
US 10,676,604
App. No.
15/767,330
Granted
Jun 9, 2020
Kind
B2
Abstract

The invention relates to long-chain branched polypropylene composition (b-PPC) comprising at least one long-chain branched propylene homopolymer or copolymer (b-PP) and at least one linear propylene homopolymer or copolymer (l-PP). The long-chain branched polypropylene composition (b-PPC) being suitable for foam application.

Claims (26)

1. Long-chain branched polypropylene composition (b-PPC) comprising:

a) at least one long-chain branched propylene homopolymer or copolymer (b-PP) having:

i. a melt flow rate MFR2 in the range of 1.5 to 3.5 g/10 min as measured at 230° C. under a load of 2.16 kg according to ISO 1133, and

ii. a F30 melt strength in the range of 10.0 to 40.0 cN as measured at a die pressure of 30 bar according to ISO 16790:2005,

b) at least one linear propylene homopolymer or copolymer (I-PP) having:

i. a melt flow rate MFR2 of 1.5 g/10 min as measured at 230° C. under a load of 2.16 kg according to ISO 1133, and

ii. a F30 melt strength >40.0 cN as measured at a die pressure of 30 bar according to ISO 16790:2005,

wherein the long-chain branched polypropylene composition (b-PPC) has a F30 melt strength of 10.0 cN as measured at a die pressure of 30 bar according to ISO 16790:2005 and wherein the long-chain branched polypropylene composition (b-PPC) comprises 18.0 to 50.0 wt % of the at least one linear propylene homopolymer or copolymer (I-PP), relative to the total amount of long-chain branched polypropylene composition (b-PPC).

2. Long-chain branched polypropylene composition (b-PPC) according to claim 1 , wherein the long-chain branched polypropylene composition (b-PPC) has a v30 melt extensibility of 180 mm/s as measured at a die pressure of 30 bar according to ISO 16790:2005.

3. Long-chain branched polypropylene composition (b-PPC) according to claim 1 , wherein,

a) the at least one long-chain branched propylene copolymer (b-PP) has a comonomer selected from ethylene, C 4 -C 20 -alpha olefin and any combination thereof and a comonomer content in the range of 0.5 to 8.0 wt % or

b) the at least one long-chain branched propylene homopolymer (b-PP) is essentially free of a comonomer meaning, that it has a comonomer content of 0.5 wt % or less.

4. Long-chain branched polypropylene composition (b-PPC) according to claim 1 , wherein:

a) the at least one linear propylene copolymer (I-PP) has a comonomer selected from ethylene, C 4 -C 20 -alpha olefin and any combination thereof and a comonomer content in the range of 2.0 to 35.0 wt % or

b) the at least one linear propylene homopolymer (I-PP) has a weight average molecular weight (Mw) of at least 750 kg/mol and is essentially free of a comonomer meaning, that it has a comonomer content of 0.5 wt % or less.

5. Long-chain branched polypropylene composition (b-PPC) according to claim 1 , wherein the long-chain branched polypropylene composition (b-PPC) comprises 18.0 to 45.0 wt % of the at least one linear propylene homopolymer or copolymer, relative to the total amount of long-chain branched polypropylene composition (b-PPC).

6. Long-chain branched polypropylene composition (b-PPC) according to claim 1 , wherein the long-chain branched polypropylene composition (b-PPC) comprises at least one or more compounds chosen from additives and polymers other than the at least one long-chain branched propylene homopolymer or copolymer (b-PP) and the at least one linear propylene homopolymer or copolymer (I-PP).

7. Long-chain branched polypropylene composition (b-PPC) according to claim 1 , wherein:

a) the least one long-chain branched propylene copolymer (b-PP) is a random copolymer having a single-phase structure, and/or

b) the least one linear propylene copolymer (I-PP) is a heterophasic copolymer.

8. A process for producing a long-chain branched polypropylene composition (b-PPC) according to claim 1 , wherein the at least one long-chain branched propylene homopolymer or copolymer (b-PP) and the at least one linear propylene homopolymer or copolymer (l-PP) are mixed with at least one or more compounds chosen from:

a) additives,

b) polymers other than the at least one long-chain branched propylene homopolymer or copolymer (b-PP) and the at least one linear propylene homopolymer or copolymer (I-PP) and

c) fillers provided that the relative amount of (c) does not exceed 15.0 wt %, relative to the total weight of the long-chain branched polypropylene composition (b-PPC) according to the invention.

9. A process according to claim 8 , wherein the polymer other than the at least one long-chain branched propylene homopolymer or copolymer (b-PP) and the at least one linear propylene homopolymer or copolymer (I-PP) is an impact modifier.

10. An article made from a long-chain branched polypropylene composition (b-PPC) according to claim 1 .

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2018
From: REICHELT, NORBERT; GAHLEITNER, MARKUS; KLIMKE, KATJA; GLOGER, DIETRICH
To: BOREALIS AG
Reel/Frame 045497/0227 →