IP Library Granted Patent US 11,020,875
Granted Patent B2
US 11,020,875 · App. 15/773,369 · Granted Jun 1, 2021

Forming element for ceramic articles

Inventors: Franco Stefani (Sassuolo, IT); Franco Gozzi (Formigine, IT)
Assignee: SYSTEM CERAMICS S.P.A.
B28B3/024B28B5/021B30B5/06B30B11/02
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Quick Facts
Patent No.
US 11,020,875
App. No.
15/773,369
Granted
Jun 1, 2021
Kind
B2
Abstract

A pressing device, comprising: a lower punch ( 10 ), provided with a pressing surface ( 10 a ) facing upwards; an upper punch ( 11 ), provided with a pressing surface ( 11 a ), facing downwards; at least one of the two punches is movable nearingly and distancingly relative to the other in order to perform pressing of a layer (L) of a ceramic material; a first movable belt ( 2 ) comprising an active portion ( 3 ) arranged at least partially between the upper punch ( 11 ) and the lower punch ( 10 ); a second movable belt ( 4 ) comprising an active portion ( 5 ) arranged at least partially between the first movable belt ( 2 ) and the upper punch ( 13 ); a shaped profile ( 6 ), which is so structured as to at least partially delimit a pressing chamber, which is detachably associated to the lower punch ( 10 ) or to the upper punch ( 11 ) in a projecting manner.

Claims (17)

1. A pressing device for pressing a product of ceramic material, comprising:

a lower punch ( 10 ), provided with a pressing surface ( 10 a ) facing upwards;

an upper punch ( 11 ) provided with a pressing surface ( 11 a ) facing downwards; at least one of the two punches is movable towards and away relative to the other in order to perform pressing of a layer (L) of the ceramic material to form the product of ceramic material;

a first movable belt ( 2 ) comprising an active portion ( 3 ) arranged at least partially between the upper punch ( 11 ) and the lower punch ( 10 );

a second movable belt ( 4 ) comprising an active portion ( 5 ) arranged at least partially between the first movable belt ( 2 ) and the upper punch ( 11 );

characterized by comprising a shaped profile ( 6 ), which is so structured as to at least partially delimit a pressing chamber which is configured to form the product of ceramic material, which is the shaped profile ( 6 ) being detachably associated to the lower punch ( 10 ) or to the upper punch ( 11 ) in a projecting manner, wherein the shaped profile ( 6 ) is associated with a support ( 61 ) which is removably associated to the upper punch ( 11 ) or to the lower punch ( 10 ), the pressing chamber being at least partially defined by a perimeter which extends so that, during operation of the pressing device, a depression defining an edge is formed around a perimeter of the product of ceramic material being pressed.

2. A pressing device according to claim 1 , wherein the shaped profile ( 6 ) and the support ( 61 ) are made at least partially of flexible material.

3. A pressing device according to claim 2 , wherein the shaped profile ( 6 ) is removably associated to the upper punch ( 11 ) and protrudes downwards with respect to the upper punch ( 11 ).

4. A pressing device according to claim 3 , wherein the shaped profile ( 6 ) is overall tangent to a front plane ( 6 a ) that during the pressing step is parallel to the pressing surface ( 11 a ) of the upper punch ( 11 ); an inner part ( 61 a ) of the support ( 61 ), delimited within the shaped profile ( 6 ), is located at same distance from the front plane ( 6 a ), at which distance the outer part ( 61 b ) of the support ( 61 ) is also located.

5. A pressing device according to claim 3 , wherein the shaped profile ( 6 ) is overall tangent to a front plane ( 6 a ) that during the pressing step is parallel to the pressing surface ( 11 a ) of the upper punch ( 11 ); an inner part ( 61 a ) of the support ( 61 ), delimited within the shaped profile ( 6 ), is located at a different distance from the front plane ( 6 a ) compared to the distance at which the outer part ( 61 b ) of the support ( 61 ) is located.

6. A pressing device according to claim 2 , comprising a coating covering layer ( 62 ), which is associated to the support ( 61 ) to which the shaped profile ( 6 ) is applied.

7. A pressing device according to claim 2 comprising a covering layer ( 62 ) associated to the support ( 61 ), which is at least partially overlapped to the shaped profile ( 6 ).

8. A pressing device according to claim 1 , wherein the shaped profile ( 6 ) is made of at least partially flexible and elastically deformable material.

9. A pressing device according to claim 1 , wherein the shaped profile ( 6 ) is in the form of a frame.

10. A pressing device according to claim 1 , in which the second movable belt ( 4 ) is provided with one or two protruding edges ( 4 a ), that in the active portion ( 5 ) are directed towards the active portion ( 3 ) of the first movable belt ( 2 ) and are parallel to a forward direction (Y).

11. A pressing device according to claim 10 , wherein the protruding edges ( 4 a ) are located outside of the shaped profile ( 6 ).

12. A pressing device according to claim 1 , wherein the product of ceramic material is a ceramic slab or a ceramic tile.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 29, 2019
From: SYSTEM S.P.A.
To: SYSTEM CERAMICS S.P.A.
Reel/Frame 051875/0519 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2018
From: STEFANI, FRANCO; GOZZI, FRANCO
To: SYSTEM S.P.A.
Reel/Frame 045710/0317 →
Priority Claims (2)
IT 102015000072879 · Nov 16, 2015 · national
IT 102016000036235 · Apr 8, 2016 · national
Continuity (1)
Related Publication 20190016011A1 · Jan 17, 2019