Shooting pot refill timing
Disclosed is a method of refilling a shooting pot cavity in a molding system, the method comprising: determining that a trigger event has occurred in the molding system; and coordinating a refill of the shooting pot cavity with the occurrence of the trigger event.
1. A method of refilling a shooting pot cavity with resin in a molding system, the method comprising:
receiving, at an input device a selection of a trigger event, wherein the trigger event is one of a mold opening, a mold closing, a valve stem being in a closed position, a shutoff valve blocking flow of melted resin to the shooting pot cavity, and a shooting pot plunger in a refill position;
measuring, using a sensor, a property associated with the resin in the mold shooting pot cavity;
determining, based on the measured property, that the trigger event has occurred in the molding system; and
coordinating a refill of the shooting pot cavity so that the refill begins with the occurrence of the trigger event.
2. The method of claim 1 , wherein determining that a trigger event has occurred comprises one of (i) determining that a shooting pot plunger is in a predetermined position, (ii) determining that a predetermined time during an injection cycle has occurred, (iii) determining that movable platen is at a predetermined positioned, and (iv) determining that the valve stem is in a predetermined position.
3. The method of claim 2 , wherein the trigger event comprises a predetermined number of injection cycles.
4. The method of claim 3 , wherein coordinating a refill of the shooting pot cavity comprises coordinating extrusion of melted resin with the occurrence of the trigger event.
5. The method of claim 3 , wherein coordinating a refill of the shooting pot cavity comprises:
waiting a predetermined amount of time after the occurrence of the trigger event; and
actuating an injection unit to inject resin.
6. The method of claim 3 , wherein coordinating a refill of the shooting pot cavity further comprises filling the shooting pot cavity on a first-in first-out basis.
7. The method of claim 6 , wherein determining that a trigger event has occurred in the molding system further comprises: determining that a second trigger event has occurred in the molding system; coordinating a refill of a second shooting pot cavity with the occurrence of the second trigger event.
8. The method of claim 7 , wherein coordinating the refill of the shooting pot cavity comprises actuating an injection unit ( 104 ) to refill the shooting pot cavity, and wherein coordinating the refill of the second shooting pot cavity comprises actuating a second injection unit to refill the second shooting pot cavity.
9. A control system for controlling a shooting pot plunger in a molding system, the control system comprising:
a memory for storing instructions;
an input device for receiving a selection of a trigger event;
a sensor for measuring a property associated with a resin in a shooting pot cavity;
a controller comprising a processor for executing instructions stored on memory to:
determining, based on the measured property, that the trigger event has occurred in the molding system; and
coordinating a refill of the shooting pot cavity to begin trigger event; and
wherein the trigger event is one of a mold opening, a mold closing, a valve stem being in a closed position, and a shutoff valve blocking flow of melted resin to the shooting pot cavity.
10. The control system of claim 9 , wherein the memory stores trigger event data identifying the trigger event.
11. The control system of claim 9 , wherein the controller is configured to receive data from a sensor for determining that a trigger event has occurred.
12. The control system of claim 11 , wherein the controller is configured to receive data from a timer for determining the time during an injection cycle and for determining that a trigger event has occurred.
13. The control system of claim 12 , wherein the trigger event is a predetermined time during the injection cycle.
14. The control system of claim 13 , wherein coordinating the refill of the shooting pot cavity comprises the controller actuating an injection unit to inject resin.
15. The control system of claim 14 , wherein the controller is configured to wait a predetermined amount of time after the occurrence of the trigger event before actuating the injection unit to inject resin.