IP Library Granted Patent US 10,808,311
Granted Patent B2
US 10,808,311 · App. 15/781,396 · Granted Oct 20, 2020

Nitrided plate part and method for producing the same

Inventors: Eisaku Sakurada (Tokyo, JP); Shinya Saitoh (Tokyo, JP); Yoshinori Hyodo (Yokohama, JP); Kazuya Miura (Yokohama, JP); Michiko Wakatuki (Yokohama, JP)
Assignees: NIPPON STEEL CORPORATION; UNIPRES CORPORATION
C23C8/26C21D1/06C21D6/004C21D6/005C21D6/007C21D6/008C21D8/0205C21D8/0226C21D8/0263C21D8/0278C21D9/46C22C38/001C22C38/002C22C38/005C22C38/02C22C38/04C22C38/06C22C38/42C22C38/44C22C38/46C22C38/48C22C38/50C22C38/52C22C38/54
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,808,311
App. No.
15/781,396
Granted
Oct 20, 2020
Kind
B2
Abstract

[Object] To provide a nitrided plate part that exhibits fatigue strength equivalent to or better than that of a carburized member, and a method for producing the same. [Solution] Provided is a nitrided plate part having predetermined components and structure. Nitrogen average content in a range in which a distance from a sheared end face of the part toward an interior of the nitrided plate part in a sheared end face normal direction is equal to or greater than 0.05 mm and equal to or less than 0.10 mm is equal to or greater than 0.4000% and equal to or less than 1.2000% in mass %, and minimum nitrogen content in a range in which the distance is equal to or greater than 0.015 mm and equal to or less than 0.200 mm is 0.0600% or more. After uncoiling a steel sheet coil, stretch and compressive deformation in a range of equal to or greater than 0.03% and equal to or less than 3.00% in amount of plastic strain are alternately applied to a surface layer of a steel sheet. Then, shearing and press-forming are performed to make the steel sheet into a plate part shape, without recoiling the steel sheet again. Then, nitriding is performed under predetermined conditions.

Claims (53)

1. A nitrided plate part having a sheared end face, a sheet-thickness central portion in a portion at least 5 mm or more away from the sheared end face having a chemical composition consisting of, in mass %,

C: equal to or greater than 0.025% and equal to or less than 0.113%,

Si: 0.10% or less,

Mn: equal to or greater than 0.71% and equal to or less than 1.49%,

P: 0.020% or less,

S: 0.0200% or less,

Ti: equal to or greater than 0.020% and equal to or less than 0.091%,

Cr: equal to or greater than 0.130% and equal to or less than 0.340%,

Al: equal to or greater than 0.10% and equal to or less than 0.35%,

N: equal to or greater than 0.0007% and equal to or less than 0.0300%,

Nb: equal to or greater than 0% and equal to or less than 0.020%,

Mo: equal to or greater than 0% and equal to or less than 0.140%,

V: equal to or greater than 0% and equal to or less than 0.100%,

B: equal to or greater than 0% and equal to or less than 0.0030%,

Cu: equal to or greater than 0% and equal to or less than 0.13%,

Ni: equal to or greater than 0% and less than 0.08%,

W: equal to or greater than 0% and equal to or less than 0.07%,

Co: equal to or greater than 0% and equal to or less than 0.07%,

Ca: equal to or greater than 0% and less than 0.007%,

Mg: equal to or greater than 0% and less than 0.005%,

REM: equal to or greater than 0% and less than 0.005%, and

the balance: Fe and impurities,

wherein nitrogen average content n a range in which a distance from the sheared end face in a sheared end face normal direction is equal to or greater than 0.05 mm and equal to or less than 0.10 mm is equal to or greater than 0.4000% and equal to or less than 1.2000% in mass %, and minimum nitrogen content in a range in which the distance is equal to or greater than 0.015 mm and equal to or less than 0.200 mm is 0.0600% or more.

2. The nitrided plate part according to claim 1 , wherein the nitrided plate part has a sheet thickness of equal to or greater than 1.0 mm and equal to or less than 8.0 mm.

3. The nitrided plate part according to claim 1 , wherein the nitrided plate part has a sheet thickness of greater than 1.2 mm and equal to or less than 6.0 mm.

4. A method for producing a nitrided plate part, comprising:

obtaining a steel sheet by performing hot rolling at hot finish rolling exit-side temperature in a range of equal to or greater than 850° C. and less than 960° C. on a slab having a chemical composition consisting of, in mass %,

C: equal to or greater than 0.025% and equal to or less than 0.113%,

Si: 0.10% or less,

Mn: equal to or greater than 0.71% and equal to or less than 1.49%,

P: 0.020% or less,

S: 0.0200% or less,

Ti: equal to or greater than 0.020% and equal to or less than 0.091%,

Cr: equal to or greater than 0.130% and equal to or less than 0.340%,

Al: equal to or greater than 0.10% and equal to or less than 0.35%,

N: equal to or greater than 0.0007% and equal to or less than 0.0100%,

Nb: equal to or greater than 0% and equal to or less than 0.020%,

Mo: equal to or greater than 0% and equal to or less than 0.140%,

V: equal to or greater than 0% and equal to or less than 0.100%,

B: equal to or greater than 0% and equal to or less than 0.0030%,

Cu: equal to or greater than 0% and equal to or less than 0.13%,

Ni: equal to or greater than 0% and less than 0.08%,

W: equal to or greater than 0% and equal to or less than 0.07%,

Co: equal to or greater than 0% and equal to or less than 0.07%,

Ca: equal to or greater than 0% and less than 0.007%,

Mg: equal to or greater than 0% and less than 0.005%,

REM: equal to or greater than 0% and less than 0.005%, and

the balance: Fe and impurities;

then starting cooling within three seconds from an end of hot finish rolling, and cooling the steel sheet to equal to or greater than 460° C. and equal to or less than 630° C. within 29 seconds from the end of hot finish rolling;

coiling the steel sheet into a steel sheet coil;

in regard to the steel sheet coil further subjected to pickling, uncoiling the steel sheet coil, and then applying bending/unbending in a range of equal to or greater than 0.03% and equal to or less than 3.00% in amount of plastic strain to the steel sheet;

performing shearing and press-forming to make the steel sheet into a plate part shape, without recoiling the steel sheet again; and

nitriding the steel sheet by causing the steel sheet to stay in a closed furnace adjusted to a temperature of equal to or greater than 500° C. and less than 62.0° C. with an atmosphere in which a volume constituent ratio of ammonia gas is greater than 30?/t, for a time of 60 minutes or more.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 5, 2018
From: SAKURADA, EISAKU; SAITOH, SHINYA; HYODO, YOSHINORI; MIURA, KAZUYA; WAKATUKI, MICHIKO
To: NIPPON STEEL & SUMITOMO METAL CORPORATION; UNIPRES CORPORATION
Reel/Frame 046268/0046 →
Priority Claims (1)
JP 2015-237602 · Dec 4, 2015 · national
Continuity (1)
Related Publication 20180363122A1 · Dec 20, 2018