Modular heat exchanger, moisture separator and pulsation dampener for a multi-stage fluid compressor
An aspect of the present disclosure includes a multi-stage compressor having a low pressure compressor stage and a high pressure compressor stage operable for compressing a working fluid. An integrated device including a heat exchanger directly connected to a combination unit is operable for reducing pressure pulsations, cooling and separating moisture in a first compressed flow stream and a second compressed flow stream discharged from the low pressure stage and the high pressure stage respectively. A first pressure pulsation dampener, a first moisture separator, a second pressure pulsation dampener and a second moisture separator are integrally formed within the combination unit.
1. An apparatus comprising:
a first pressure pulsation dampener and a first moisture separator defined within a unitary housing;
a second pressure pulsation dampener and a second moisture separator defined within the unitary housing;
a low pressure inlet port connected to the unitary housing to provide a fluid conduit between a discharge flow of a low pressure compressor and the first pressure pulsation dampener;
a high pressure inlet port connected to the unitary housing to provide a fluid conduit between a discharge flow of a high pressure compressor and the second pressure pulsation dampener;
a low pressure outlet port connected to the unitary housing to provide an egress conduit from the first moisture separator;
a high pressure outlet port connected to the unitary housing to provide an egress conduit from the second moisture separator.
2. The apparatus of claim 1 further comprising first and second partition walls extending across and intersecting within an internal bore of the unitary housing.
3. The apparatus of claim 2 , wherein the first and second partitions form four separate quadrants within the internal bore.
4. The apparatus of claim 3 , wherein:
a first quadrant of the four quadrants includes the first pressure pulse dampener;
a second quadrant of the four quadrants includes the first moisture separator;
a third quadrant of the four quadrants includes the second pressure pulse dampener; and
a fourth quadrant of the four quadrants includes a second moisture separator.
5. The apparatus of claim 1 further comprising a heat exchanger connected to the unitary housing having first and second flowpaths;
wherein the first flowpath is configured to receive flow of low pressure working fluid from the first pressure pulse dampener, cool the flow of the low pressure working fluid and discharge the flow of low pressure working fluid into the first moisture separator; and
wherein the second flowpath is configured to receive a high pressure flow of working fluid from the second pressure pulse dampener, cool the high pressure flow of working fluid and discharge the high pressure flow into the second moisture separator.
6. The apparatus of claim 5 further comprising:
a dome cover connectable to the heat exchanger at an end opposite of the unitary housing; and
a partition plate positioned between the dome cover and the heat exchanger to prevent mixing of the low pressure flow and the high pressure flow.
7. The apparatus of claim 6 wherein the first flowpath and the second flowpath of the heat exchanger reverse direction after impingement with the dome cover.
8. The apparatus of claim 5 wherein each of the first and second flowpaths are defined by a plurality of tubes positioned within a coolant chamber of the heat exchanger.
9. The apparatus of claim 1 , wherein each of the first and second moisture separators include one or more baffle plates positioned therein.
10. The apparatus of claim 1 further comprising a condenser reservoir formed with the unitary housing in fluid communication with the first and second moisture separators.