IP Library Granted Patent US 10,469,007
Granted Patent B2
US 10,469,007 · App. 15/787,911 · Granted Nov 5, 2019

Hybrid power system characterization

Inventors: Samir Nayfeh (Shrewsbury, MA); Julian Lemus (Somerville, MA); Soojae Jung (Malden, MA); Matthew Sweetland (Bedford, MA); Long N. Phan (Somerville, MA)
Assignee: Top Flight Technologies, Inc.
H02P6/34B60K6/24B60K6/26B60K6/40B60W20/10B64C39/024B64D27/24B64F5/60G01L5/13G01M15/04G01M15/05H02K11/24H02P9/04B60W2050/0026B60Y2200/50B60Y2200/92B60Y2300/60B60Y2400/604B60Y2400/61B64C2201/027B64C2201/042B64C2201/044B64C2201/108B64D2027/026F16C1/02Y02T50/44Y02T50/64Y10S903/905Y10S903/906Y10S903/951
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Quick Facts
Patent No.
US 10,469,007
App. No.
15/787,911
Granted
Nov 5, 2019
Kind
B2
Abstract

A system includes a torque sensor; and a hybrid power system. The hybrid power sensor includes a frame; an engine mounted on the frame; and a generator, the generator including: a generator rotor mechanically coupled to a shaft of the engine; and a generator stator coupled to the frame by the torque sensor. The torque sensor is configured to measure a torque on the generator stator.

Claims (49)

1. A system comprising:

a torque sensor; and

a hybrid power system comprising:

a frame;

an engine mounted on the frame;

a generator, the generator including:

a generator rotor mechanically coupled to a shaft of the engine; and

a generator stator coupled to the frame by the torque sensor;

wherein the torque sensor is configured to measure a value of a torque on the generator stator applied by the engine.

2. The system of claim 1 , comprising a device configured to measure an electrical output of the generator.

3. The system of claim 2 , comprising a computing system configured to:

determine a mechanical output power of the engine based on the measured value of the torque and a number of revolutions per minute of the engine; and

map the mechanical output power of the engine to the electrical output of the generator.

4. The system of claim 1 , comprising an electric load electrically connected to the generator.

5. The system of claim 4 , wherein the electric load comprises a time-varying electric load.

6. The system of claim 4 , wherein the electric load comprises an electric motor.

7. The system of claim 6 , wherein the electric load comprises the electric motor and a propeller driven by the electric motor.

8. The system of claim 7 , wherein the electric motor comprises a brushless direct current motor.

9. The system of claim 8 , comprising a control system configured to control a speed of the electric motor.

10. The system of claim 4 , wherein the electric load is selected based on a characteristic of an unmanned aerial vehicle.

11. The system of claim 1 , wherein the engine comprises a reciprocating piston engine.

12. The system of claim 1 , wherein the generator comprises a permanent magnet multi-pole generator.

13. The system of claim 1 , wherein the generator produces an alternating current output, and

comprising a rectifier configured to convert the alternating current output from the generator into direct current.

14. The system of claim 1 , wherein the generator rotor is mechanically coupled to the shaft of the engine by a flexible coupling.

15. The system of claim 14 , wherein the flexible coupling comprises a polyurethane coupling.

16. The system of claim 1 , comprising an unmanned aerial vehicle, wherein the hybrid power system is mounted on the unmanned aerial vehicle.

17. The system of claim 1 , wherein the generator stator is coupled to the frame in a substantially fixed orientation by the torque sensor.

18. The system of claim 1 , wherein the torque sensor comprises a strain sensor.

19. A method comprising:

operating a hybrid power system comprising:

a frame;

an engine mounted on the frame;

a generator, the generator including:

a generator rotor mechanically coupled to a shaft of the engine; and

a generator stator coupled to the frame; and

during operation of the hybrid power system, measuring

(i) a value of a torque on the generator stator applied by the engine using a torque sensor coupling the generator stator to the frame and (ii) an electrical output of the generator.

20. The method of claim 19 , comprising determining a mechanical output power of the engine based on the measured value of the torque and a number of revolutions per minute of the engine.

21. The method of claim 20 , comprising mapping the mechanical output power of the engine to the electrical output of the generator.

22. The method of claim 21 , comprising varying an electric load electrically connected to the generator.

23. The method of claim 22 , comprising mapping the mechanical output power of the engine to the electrical output of the generator as a function of the varying electric load.

24. The method of claim 22 , wherein the electric load comprises an electric motor and a propeller driven by the electric motor.

25. The method of claim 24 , wherein varying the electric load comprises controlling a speed of the electric motor.

26. The method of claim 21 , comprising identifying a particular number of revolutions per minute of the engine at which the mechanical output power of the engine is a maximum.

27. The method of claim 26 , comprising controlling operation of the generator based on the particular number of revolutions per minute at which the mechanical output power is a maximum.

28. The method of claim 21 , comprising determining an indicator of an efficiency of the engine.

29. The method of claim 19 , wherein the generator stator is coupled to the frame in a substantially fixed orientation by the torque sensor.

30. The method of claim 19 , comprising measuring the value of the torque using a strain sensor.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded Aug 6, 2026
From: FISH & RICHARDSON P.C.
To: TOP FLIGHT TECHNOLO GIES, INC
Reel/Frame 075544/0419 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2026
From: ISTARI DIGITAL, INC.
To: PRIMUS VOLATUS LLC
Reel/Frame 075402/0662 →
CHANGE OF NAME Recorded Mar 25, 2024
From: ISTARI, INC.
To: ISTARI DIGITAL, INC.
Reel/Frame 067055/0822 →
PURCHASE AGREEMENT Recorded Aug 30, 2022
From: TOP FLIGHT TECHNOLOGIES, INC.
To: ISTARI, INC.
Reel/Frame 061356/0821 →
LIEN Recorded Jun 1, 2020
From: TOP FLIGHT TECHNOLOGIES, INC.
To: FISH & RICHARDSON P.C.
Reel/Frame 052799/0887 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2019
From: NAYFEH, SAMIR; LEMUS, JULIAN; JUNG, SOOJAE; SWEETLAND, MATTHEW; PHAN, LONG N.
To: TOP FLIGHT TECHNOLOGIES, INC.
Reel/Frame 047949/0323 →
Continuity (2)
Provisional Application 62410632 · Oct 20, 2016
Related Publication 20180115265A1 · Apr 26, 2018
Cited By (4)
US 12,248,740 US 12,259,995 US 12,319,422 US 12,679,574