IP Library Granted Patent US 10,672,960
Granted Patent B2
US 10,672,960 · App. 15/788,347 · Granted Jun 2, 2020

Light emitting device package with a coating layer

Inventor: Shu Li (San Jose, CA)
Assignee: Lumileds LLC
H01L33/60H01L33/56H01L33/62H01L33/44H01L33/486H01L2933/005H01L2933/0058
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Quick Facts
Patent No.
US 10,672,960
App. No.
15/788,347
Granted
Jun 2, 2020
Kind
B2
Abstract

A light-emitting device is disclosed. The light emitting device includes a base, a reflective layer formed on the base, a coating layer formed on the reflective layer, a sidewall disposed on the base, the sidewall being arranged to form a reflector cup, and a light-emitting diode (LED) chip disposed in the reflector cup.

Claims (26)

1. A light emitting device comprising:

a reflective layer on a base;

a sidewall on the reflective layer defining a reflector cup;

a light emitting diode (LED) within the reflector cup and on the reflective layer;

a transparent coating layer on the reflective layer and at least a portion of the sidewall, the transparent coating layer surrounding at least a portion of the LED;

an opening in the transparent coating layer exposing a portion of the reflective layer; and

a conductive element connecting the LED to the exposed portion of the reflective layer, the conductive element electrically coupling the LED to the base.

2. The light emitting device of claim 1 , wherein the LED is bonded to the base via an adhesive layer.

3. The light emitting device of claim 1 , wherein:

the sidewall meets the reflective layer at an interface; and

the transparent coating layer has a thickness greater than a thickness of the interface to seal the interface.

4. The light emitting device of claim 1 , wherein the transparent coating layer comprises one or more of a Si—O material, a Si—O—N material, an AI—O material, an Al—N material, a Si—N material, and a Ti—O material.

5. The light emitting device of claim 1 , wherein the transparent coating layer has a refractive index in a range of 1.40-1.80.

6. The light emitting device of claim 1 , wherein the transparent coating layer has a thickness ranging from 40 nm to 20 μm.

7. A method for manufacturing a light emitting device, comprising:

molding an electrically insulating compound onto a first lead frame and a second lead frame to form a base including a reflector cup, the first lead frame and the second lead frame each including a respective first surface that is plated with a reflective material to form a reflective layer of the base;

depositing an adhesive layer onto the reflective layer;

mounting a light-emitting diode (LED) chip in the reflector cup via the adhesive layer;

forming a transparent coating layer on the reflective layer; and

forming an opening in the transparent coating layer to expose a portion of the reflective layer.

8. The method of claim 7 , wherein the forming the transparent coating layer comprises using a liquid deposition to deposit the transparent coating layer on the reflective layer.

9. The method of claim 7 , wherein the transparent coating layer is formed of an inorganic material selected from the group consisting of a Si—O material, a Si—O—N material, an AI—O material, an Al—N material, a Si—N material, and a Ti—O material.

10. The method of claim 7 , wherein the transparent coating layer has a refractive index in a range of 1.40-1.80 and a thickness in a range of 40 nm to 20 μm.

11. The light emitting device of claim 2 , wherein the transparent coating layer forms a seal around the adhesive layer.

12. The method of claim 7 further comprising:

connecting the LED chip to the base by a conductive element through the portion of the reflective layer exposed by the opening in the transparent coating layer.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: SOUND POINT AGENCY LLC
To: LUMILEDS LLC; LUMILEDS HOLDING B.V.
Reel/Frame 070046/0001 →
SECURITY INTEREST Recorded Jan 5, 2023
From: LUMILEDS LLC; LUMILEDS HOLDING B.V.
To: SOUND POINT AGENCY LLC
Reel/Frame 062299/0338 →
PATENT SECURITY AGREEMENT Recorded Dec 9, 2022
From: LUMILEDS, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 062114/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2019
From: LI, SHU
To: LUMILEDS LLC
Reel/Frame 047988/0316 →