IP Library Granted Patent US 10,639,116
Granted Patent B2
US 10,639,116 · App. 15/790,385 · Granted May 5, 2020

Distally replaceable cable systems in surgical tools

Inventors: John Hibner (Mason, OH); Thomas Remm (Milford, OH)
Assignee: Ethicon LLC
A61B34/71A61B17/00234A61B17/34A61B34/30A61B2017/0023A61B2017/00477
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,639,116
App. No.
15/790,385
Granted
May 5, 2020
Kind
B2
Abstract

Interposing a releasable interconnect between distal and proximal cable portions of a cable within a cable-driven surgical tool may facilitate cable replacement. Cable-driven surgical tools may comprise: an elongate shaft defining a lumen that extends between a proximal end and a distal end of the elongate shaft, an end effector operably coupled to the distal end of the elongate shaft, and a plurality of cable systems extending within the lumen and operably engaging the end effector. Each cable system comprises a distal cable portion and a proximal cable portion that are adjoined by a releasable interconnect.

Claims (41)

1. A cable-driven surgical tool comprising:

an elongate shaft defining a lumen that extends between a proximal end and a distal end of the elongate shaft;

an end effector operably coupled to the distal end of the elongate shaft; and

a plurality of cable systems extending within the lumen and operably engaging the end effector, each cable system comprising a distal cable portion and a proximal cable portion adjoined by a releasable interconnect,

wherein the distal cable portion exhibits a first diameter and the proximal cable portion exhibits a second diameter greater than the distal cable portion.

2. The cable-driven surgical tool of claim 1 , wherein each releasable interconnect comprises a first connection component located at a terminus of the distal cable portion and a second connection component located at a terminus of the proximal cable portion, the first connection component and the second connection component being configured to mate with one another at a junction.

3. The cable-driven surgical tool of claim 2 , wherein the releasable interconnect is selected from the group consisting of male-female threading, a bayonet connector, a ball connector, a snap connector, and a yin-yang connector.

4. The cable-driven surgical tool of claim 1 , wherein each releasable interconnect is axially offset toward the distal end of the elongate shaft.

5. The cable-driven surgical tool of claim 1 , further comprising:

a window defined in the elongate shaft and providing access to each releasable interconnect within the lumen.

6. The cable-driven surgical tool of claim 1 , wherein the elongate shaft comprises a distal section releasably coupled to a proximal section.

7. The cable-driven surgical tool of claim 1 , further comprising:

a housing operably coupled to the proximal end of the elongate shaft;

wherein the housing is configured for releasable coupling with a robotic manipulator.

8. The cable-driven surgical tool of claim 1 , wherein the plurality of cable systems are configured to articulate the end effector.

9. The cable-driven surgical tool of claim 1 , wherein the distal cable portion and the proximal cable portion comprise different materials.

10. The cable-driven surgical tool of claim 1 , further comprising a wrist that interposes the end effector and the distal end of the elongate shaft, wherein the wrist includes:

a proximal clevis coupled to the distal end of the elongate shaft;

a pair of pivot discs rotationally coupled to the proximal clevis and providing a centerline extending through a center of each pivot disc;

a distal plurality of pulleys mounted to the proximal clevis at a distal wrist axle extending through the pair of pivot discs, the distal wrist axle having a pivot axis radially offset from the centerline of the pair of pivot discs; and

a proximal plurality of pulleys mounted to the proximal clevis at a proximal wrist axle and offset from the distal plurality of pulleys by a gap,

wherein rotation of the pair of pivot discs moves the distal plurality of pulleys and thereby adjusts a size of the gap between the proximal and distal pluralities of pulleys.

11. The cable-driven surgical tool of claim 10 , wherein the pair of pivot discs are movable between a first locked position and a second locked position angularly offset from the first locked position.

12. The cable-driven surgical tool of claim 10 , wherein the end effector is rotatably coupled to the distal wrist axle.

13. A cable-driven surgical tool comprising:

an elongate shaft defining a lumen that extends between a proximal end and a distal end of the elongate shaft;

an end effector operably coupled to the distal end of the elongate shaft;

a plurality of cable systems extending within the lumen and operably engaging the end effector, each cable system comprising a distal cable portion and a proximal cable portion adjoined by a releasable interconnect;

wherein the releasable interconnect is selected from the group consisting of male-female threading, a bayonet connector, a ball connector, a snap connector, and a yin-yang connector; and

a housing operably coupled to the proximal end of the elongate shaft;

wherein the housing is configured for releasable coupling with a robotic manipulator, and

wherein the distal cable portion exhibits a first diameter and the proximal cable portion exhibits a second diameter greater than the distal cable portion.

14. The cable-driven surgical tool of claim 13 , wherein the distal cable portion and the proximal cable portion comprise different materials.

15. The cable-driven surgical tool of claim 13 , further comprising a wrist that interposes the end effector and the distal end of the elongate shaft, wherein the wrist includes:

a proximal clevis coupled to the distal end of the elongate shaft;

a pair of pivot discs rotationally coupled to the proximal clevis and providing a centerline extending through a center of each pivot disc;

a distal plurality of pulleys mounted to the proximal clevis at a distal wrist axle extending through the pair of pivot discs, the distal wrist axle having a pivot axis radially offset from the centerline of the pair of pivot discs; and

a proximal plurality of pulleys mounted to the proximal clevis at a proximal wrist axle and offset from the distal plurality of pulleys by a gap,

wherein rotation of the pair of pivot discs moves the distal plurality of pulleys and thereby adjusts a size of the gap between the proximal and distal pluralities of pulleys.

16. The cable-driven surgical tool of claim 15 , wherein the pair of pivot discs are movable between a first locked position and a second locked position angularly offset from the first locked position.

17. The cable-driven surgical tool of claim 15 , wherein the end effector is rotatably coupled to the distal wrist axle.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056601/0339 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2018
From: HIBNER, JOHN; REMM, THOMAS
To: ETHICON LLC
Reel/Frame 046100/0404 →
Continuity (1)
Related Publication 20190117324A1 · Apr 25, 2019
Cited By (1)
US 12,490,969