IP Library Granted Patent US 10,392,567
Granted Patent B2
US 10,392,567 · App. 15/794,235 · Granted Aug 27, 2019

Catalysts and methods for converting biomass to liquid fuels

Inventors: Daniel Ruddy (Arvada, CO); Joshua A. Schaidle (Arvada, CO); Calvin Mukarakate (Arvada, CO); Abhijit Dutta (Littleton, CO); Frederick G. Baddour (Denver, CO); Susan E. Habas (Arvada, CO)
Assignee: Alliance for Sustainable Energy, LLC
C10G3/44B01J27/22B01J35/006B01J35/0013B01J35/023B01J37/08B01J37/084C10G3/50C10G50/00C10G2300/1014C10G2300/202C10G2400/20C10G2400/30Y02P30/20
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Quick Facts
Patent No.
US 10,392,567
App. No.
15/794,235
Granted
Aug 27, 2019
Kind
B2
Abstract

An aspect of the present disclosure is a method that includes contacting an oxygenated compound and hydrogen (H 2 ) with a solid catalyst, where the solid catalyst includes a metal carbide that includes a first transition metal, and the contacting converts at least a portion of the oxygenated compound to a deoxygenated compound. In some embodiments of the present disclosure, the metal carbide may include at least one of Mo 2 C and/or W 2 C.

Claims (34)

1. A method comprising:

contacting an oxygenated compound and hydrogen (H 2 ) with a solid catalyst, wherein:

the solid catalyst comprises a metal carbide comprising a transition metal and a hydrogen-activating site,

the hydrogen-activating site has a concentration between 8 μmol/g and 132 μmol/g, and

the contacting converts at least a portion of the oxygenated compound to a deoxygenated compound.

2. The method of claim 1 , wherein the contacting is performed in a first fixed-bed reactor.

3. The method of claim 2 , wherein the oxygenated compound is directed to the first fixed-bed reactor while in a first vapor phase.

4. The method of claim 3 , wherein the deoxygenated compound is in a second vapor phase.

5. The method of claim 1 , wherein the oxygenated compound comprises a pyrolysis decomposition product.

6. The method of claim 1 , wherein the deoxygenated compound has a carbon number between 2 carbon atoms and 20 carbon atoms inclusively.

7. The method of claim 1 , further comprising, after the contacting:

alkylating a first portion of the deoxygenated compound by reacting the first portion of the deoxygenated compound with a second portion of the deoxygenated compound to form an alkylated compound.

8. The method of claim 7 , wherein the alkylating is performed in a second fixed-bed reactor.

9. A composition comprising:

a solid metal carbide comprising a first transition metal and a hydrogen-activating site, wherein the hydrogen-activating site has a concentration between 8 μmol/g and 132 μmol/g.

10. The composition of claim 9 , wherein the first transition metal comprises at least one of chromium, molybdenum, or tungsten.

11. The composition of claim 9 , further comprising a solid support, wherein the solid metal carbide is positioned on the solid support.

12. The composition of claim 11 , wherein the solid support comprises an oxide.

13. The composition of claim 9 , further comprising a second transition metal, wherein the second transition metal is positioned on the solid metal carbide.

14. The composition of claim 13 , wherein the second transition metal comprises at least one of nickel, palladium, platinum, copper, or ruthenium.

15. The composition of claim 13 , wherein the second transition metal is present on the solid metal carbide at a ratio of the first transition metal to the second transition metal between 20:1 and 50:1.

16. The composition of claim 9 , wherein the solid metal carbide is in the form of a nanoparticle having a length dimension between 1 nm and 50 nm.

17. The composition of claim 9 , wherein the solid metal carbide is substantially in a crystalline phase.

18. The composition of claim 17 , wherein the crystalline phase is face centered cubic.

19. The composition of claim 9 , wherein the solid metal carbide further comprises an acid site having a concentration between 300 μmol/g and 615 μmol/g.

20. The composition of claim 19 , wherein a ratio of the acid site to the hydrogen-activating site is between 39:1 and 4.6:1.

21. A method comprising:

heating a first mixture comprising a solvent and a metal carbonyl compound, wherein:

the heating is performed at a first temperature up to about 400° C.,

the first mixture is substantially in a liquid phase while at the first temperature,

the heating produces a second mixture comprising a metal carbide nanoparticle comprising a transition metal and a hydrogen-activating site, and

the hydrogen-activating site has a concentration between 8 μmol/g and 132 μmol/g.

22. The method of claim 21 , further comprising, after the heating, cooling the second mixture to a second temperature that is less than the first temperature to form a cooled second mixture.

23. The method of claim 22 , further comprising, after the cooling, separating the metal carbide nanoparticle from the cooled second mixture to produce the metal carbide nanoparticle substantially free of at least the solvent.

Assignments (3)
CHANGE OF NAME Recorded Dec 16, 2025
From: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
To: ALLIANCE FOR ENERGY INNOVATION, LLC
Reel/Frame 073993/0276 →
CONFIRMATORY LICENSE Recorded Mar 24, 2022
From: NATIONAL RENEWABLE ENERGY LABORATORY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 059388/0624 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2017
From: RUDDY, DANIEL; SCHAIDLE, JOSHUA A.; MUKARAKATE, CALVIN; DUTTA, ABHIJIT; BADDOUR, FREDERICK G.; HABAS, SUSAN E.
To: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
Reel/Frame 043956/0191 →
Continuity (2)
Provisional Application 62414496 · Oct 28, 2016
Related Publication 20180119022A1 · May 3, 2018