Battery module endplate with sealed hole for cooling tube connection
An endplate of a battery module is configured with holes through which an inlet and outlet for a cooling tube are arranged. Cooling interfaces between the inlet and outlet and a cooling manifold are arranged outside of a battery module compartment that houses the battery module. In a first embodiment, sealing components separate from the cooling tube are arranged inside the inlet and outlet holes, with each sealing component defining multiple sealing areas (e.g., ring-shaped sealing areas) for sealing a respective hole. In a second embodiment, the cooling tube includes integrated sealing components (e.g., threaded sections of the cooling tube) inside the inlet and outlet holes, with each integrated sealing component defining a single sealing area (e.g., a ring-shaped sealing area) for sealing a respective hole.
1. An endplate arrangement for a battery module configured for insertion into a battery module compartment of an energy storage system, comprising:
an endplate configured to secure the battery module inside the energy storage system;
a cooling tube including a cooling tube inlet and a cooling tube outlet that extend outside the battery module via first and second holes, respectively, in the endplate, the cooling tube configured to receive liquid coolant via a first cooling interface of a cooling manifold coupled to the cooling tube inlet and to output the liquid coolant via a second cooling interface of the cooling manifold coupled to the cooling tube outlet;
a first sealing component arranged inside a given hole among the first and second holes, the first sealing component defining a first sealing area between the first sealing component and the cooling tube in the given hole and a second sealing area between the first sealing component and the endplate in the given hole;
a first sealing element arranged in the first sealing area; and
a second sealing element arranged in the second sealing area.
2. The endplate arrangement of claim 1 ,
wherein the given hole corresponds to the first hole, or
wherein the given hole corresponds to the second hole.
3. The endplate arrangement of claim 1 ,
wherein the first and/or second sealing elements include vulcanized rubber.
4. The endplate arrangement of claim 1 , wherein the first and second sealing areas are arranged as ring-shaped gaps around the cooling tube and the first sealing component, respectively, inside the given hole.
5. The endplate arrangement of claim 1 ,
wherein the given hole corresponds to the first hole, further comprising:
a second sealing component arranged inside the second hole, the second sealing component including a third sealing area between the second sealing component and the cooling tube in the second hole and a fourth sealing area between the second sealing component and the endplate in the second hole.
6. An endplate arrangement for a battery module configured for insertion into a battery module compartment of an energy storage system, comprising:
an endplate configured to secure the battery module inside the energy storage system;
a cooling tube including a cooling tube inlet and a cooling tube outlet that extend outside the battery module via first and second holes, respectively, in the endplate, the cooling tube configured to receive liquid coolant via a first cooling interface of a cooling manifold coupled to the cooling tube inlet and to output the liquid coolant via a second cooling interface of the cooling manifold coupled to the cooling tube outlet,
wherein the cooling tube includes an integrated sealing component arranged inside of a given hole among the first and second holes, the integrated sealing component defining a sealing area between the cooling tube and the endplate in the given hole; and
a sealing element arranged in the sealing area.
7. The endplate arrangement of claim 6 ,
wherein the cooling tube is configured as an upset pipe with a threaded portion that corresponds to the integrated sealing component, and
wherein the sealing area corresponds to a gap between threads of the threaded portion inside of the given hole.
8. The endplate arrangement of claim 6 ,
wherein the given hole corresponds to the first hole, or
wherein the given hole corresponds to the second hole.
9. The endplate arrangement of claim 6 ,
wherein the sealing element includes vulcanized rubber.
10. The endplate arrangement of claim 6 , wherein the sealing area is arranged as a ring-shaped gap around the cooling tube inside the given hole.
11. The endplate arrangement of claim 6 ,
wherein the given hole corresponds to the first hole, and
wherein the cooling tube includes another integrated sealing component arranged inside the second hole, the another integrated sealing component defining another sealing area between the cooling tube and the endplate in the second hole.