Using flameless combustion of fuel gas to generate power for a gas meter
A power generator for use to generate power for metrology hardware like gas meters and flow measuring devices. The power generator may use flame-less combustion that creates heat from fuel gas. The heat causes a temperature differential. The power generator may include a thermal electric generator that generates an electrical signal in response to the temperature differential.
1. A gas meter, comprising:
a body forming an interior cavity and a pair of openings to permit fuel gas into the interior cavity;
mechanical devices disposed in the interior cavity that move in response to flow of fuel gas between the openings; and
a power generating device in flow connection with the interior cavity to draw a sample of fuel gas from the interior cavity, the power generating device configured to combust the sample of fuel gas and to generate an electrical signal in response to combustion of the sample.
2. The gas meter of claim 1 , wherein the power generating device comprises a catalytic reactor that receives the sample of fuel gas.
3. The gas meter of claim 1 , wherein the power generating device comprises a thermal electric generator that generates the electrical signal.
4. The gas meter of claim 1 , wherein the power generating device comprises a heat sink having a temperature that is less than the temperature of combustion of the fuel gas.
5. The gas meter of claim 1 , wherein the power generating device comprises an ignition assembly with an igniter and a battery coupled with the igniter.
6. The gas meter of claim 1 , further comprising:
a valve disposed in the flow of sample of fuel gas upstream of the power generating device.
7. The gas meter of claim 1 , further comprising:
an index housing coupled with the body,
wherein the power generator resides in the index housing.
8. The gas meter of claim 1 , wherein the mechanical devices comprise,
a pair of impellers disposed in the interior cavity; and
gears coupled with the pair of impellers so as to turn in concert with the pair of impellers in response to flow of material through the interior cavity.
9. A gas meter, comprising:
a body forming a cavity, the body having openings with flanges to secure to a pipe;
impellers disposed in the cavity that rotate in response to flow of material through the cavity; and
a power generating device in flow connection with the cavity, the power generating device comprising,
a catalytic reactor;
a thermal electric generator; and
a heat sink,
wherein the thermal electric generator generates an electrical signal in response to a temperature differential that forms across the catalytic converter and the heat sink due to combustion of fuel gas.
10. The gas meter of claim 9 , wherein the power generating device comprises a housing enclosing each of the catalytic reactor, the thermal electric generator, and the heat sink.
11. The gas meter of claim 9 , wherein the power generating device comprises control structure to regulate flow of fuel gas to the catalytic reactor.
12. The gas meter of claim 11 , wherein the control structure comprises a temperature sensor.
13. The gas meter of claim 11 , wherein the control structure comprises a valve disposed in the flow of fuel gas upstream of the catalytic converter.
14. The gas meter of claim 9 , wherein the power generating device comprises driver circuitry that receives the electrical signal from the thermal electric generator.
15. A method, comprising:
using a gas meter for,
measuring volumetric flow of fuel gas; and
concurrently generating power from the flow of fuel gas by,
generating heat from a sample of the flow of fuel gas;
using the heat, creating a temperature differential; and
generating an electrical signal in response to the temperature differential.
16. The method of claim 15 , further comprising:
causing the flow of fuel gas to impinge on a pair of impellers, wherein rotation of the impellers corresponds with volumetric flow.
17. The method of claim 16 , further comprising:
creating the sample from a location proximate the pair of impellers.
18. The method of claim 16 , further comprising:
flowing the sample from a first cavity that houses the pair of impellers to a second cavity that houses electronics on the gas meter.
19. The method of claim 18 , further comprising:
directing the sample to a catalytic reactor disposed in the second cavity, wherein the heat originates from the catalytic reactor.
20. The method of claim 18 , further comprising:
activating a thermal electric generator disposed in the second cavity in response to the temperature differential, wherein the electrical signal originates from the thermal electric generator.