IP Library Granted Patent US 11,045,267
Granted Patent B2
US 11,045,267 · App. 15/796,886 · Granted Jun 29, 2021

Surgical robotic automation with tracking markers

Inventors: Mir Hussain (Conshohocken, PA); Stephen Cicchini (North Wales, PA); Norbert Johnson (North Andover, MA); Neil R. Crawford (Chandler, AZ); Nicholas Marcouiller (Eatontown, NJ)
Assignee: Globus Medical, Inc.
A61B34/32A61B17/1757A61B17/3201A61B17/3211A61B17/3213A61B17/3423A61B34/20A61B34/30A61B90/11A61B90/39A61B17/320016A61B17/3421A61B17/3472A61B17/7082A61B2017/00119A61B2017/00199A61B2017/00734A61B2017/32113A61B2034/2051A61B2034/2055A61B2034/2057A61B2034/2059A61B2034/2068A61B2034/2072A61B2090/034A61B2090/0811A61B2090/363A61B2090/373A61B2090/376A61B2090/3762A61B2090/3764A61B2090/3916A61B2090/3945A61B2090/3966A61B2090/3979A61B2090/3983B25J19/023G05B2219/45117
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Quick Facts
Patent No.
US 11,045,267
App. No.
15/796,886
Granted
Jun 29, 2021
Kind
B2
Abstract

Devices, Systems, and Methods for detecting a 3-dimensional position of an object, and surgical automation involving the same. The surgical robot system may include a robot having a robot base, a robot arm coupled to the robot base, and an end-effector coupled to the robot arm. The end-effector, surgical instruments, the patient, and/or other objects to be tracked include active and/or passive tracking markers. Cameras, such as stereophotogrammetric infrared cameras, are able to detect the tracking markers, and the robot determines a 3-dimensional position of the object from the tracking markers.

Claims (37)

1. A surgical robot system comprising:

a robot having a robot base, a robot arm coupled to the robot base, and an end-effector coupled to the robot arm, the end effector including a hollow guide tube having a through lumen;

an expandable scalpel configured to be received by a proximal end of the through-lumen of the guide tube;

wherein the robot is configured to control movement of the end-effector to perform a given surgical procedure, wherein the robot is configured to automatically move the robot arm to a location based on an indication by a user on an image of a patient's anatomy on a display, and

wherein the expandable scalpel in a first position has a width smaller than a width of the guide tube and in a second position had a width greater than the width of the hollow tube such that when the expandable scalpel in the first position is receive through the proximal end of the guide tube, a distal end of the expandable scalpel passes through the guide tube and extends past a distal end of the guide tube,

wherein the expandable scalpel includes a plurality of pivot points configured to allow movement of the expandable scalpel from the first position to the second position,

wherein the expandable scalpel includes a cutting assembly, the cutting assembly having a first cutting element and a second cutting element, and

wherein the expandable scalpel includes active or passive markers for independent navigation and tracking of the expandable scalpel in three-dimensions.

2. The system of claim 1 , wherein the expandable scalpel includes an inner shaft and an outer shaft fixed to one another.

3. The system of claim 2 , wherein inner shaft and the outer shaft are fixed through a pin.

4. The system of claim 3 , wherein the first cutting element and the second cutting element are pivotably coupled to the inner shaft.

5. The system of claim 4 , wherein the inner shaft includes a biasing element.

6. The system of claim 1 , wherein when a forced is applied downward on the handle assembly, the first cutting element and the second cutting element pivot outward causing the first cutting element and the second cutting element to expand.

7. The system of claim 1 , wherein the expandable scalpel includes optical markers for navigating the scalpel with reference to the end effector and a patient.

8. The system of claim 1 , wherein the end-effector is a guide tube.

9. A surgical robot system comprising:

a robot having a robot base, a robot arm coupled to the robot base, and an end-effector coupled to the robot arm, the end effector including a hollow guide tube having a through lumen;

an expandable scalpel configured to be received by a proximal end of the through-lumen of the guide tube;

wherein the robot is configured to control movement of the end-effector to perform a given surgical procedure, wherein the robot is configured to automatically move the robot arm to a location based on an indication by a user on an image of a patient's anatomy on a display, and

wherein the expandable scalpel includes an inner shaft and outer shaft coupled to one another, the inner shaft includes a cutting assembly having a first element and a second cutting element pivotably coupled to the inner shaft, wherein the expandable scalpel is sized to be received through a proximal end of the guide tube such that a distal end of the expandable scalpel passes through the guide tube and extends past a distal end of the guide tube;

wherein the expandable scalpel includes a plurality of pivot points configured to allow movement of the cutting assembly, and

wherein the expandable scalpel includes active or passive markers for independent navigation and tracking of the expandable scalpel in three-dimensions.

10. The system of claim 9 , wherein inner shaft and the outer shaft are fixed to one another through a pin.

11. The system of claim 9 , where in the inner shaft includes a proximal portion and a distal portion, the proximal portion includes a handle assembly.

12. The system of claim 11 , wherein the proximal portion of the inner shaft includes a biasing element.

13. The system of claim 9 , wherein in a first position the cutting assembly has a width that is smaller than width of the end effector and in a second position the cutting assembly has a width that is greater that the width of the end effector.

14. The system of claim 9 , wherein when a forced is applied downward on the handle assembly, the first cutting element and the second cutting element pivot outward causing the first cutting element and the second cutting element to expand.

15. The system of claim 9 , wherein the expandable scalpel includes optical markers for navigating the expandable scalpel with reference to the end effector and a patient.

16. The system of claim 13 , wherein the robot arm applies the downward or upward force on the handle assembly.

17. A surgical robot system comprising:

a robot having a robot base, a robot arm coupled to the robot base and a hollow guide tube coupled to the robot arm;

an expandable scalpel adapted to be coupled to the robot arm through the guide tube;

wherein the robot is configured to control movement of the expandable scalpel to perform a given surgical procedure, wherein the robot is configured to automatically move the robot arm to a location based on an indication by a user on an image of a patient's anatomy on a display, and

wherein the expandable scalpel includes an inner shaft and outer shaft coupled to one another, the inner shaft includes a cutting assembly having a first element and a second cutting element pivotably coupled to the inner shaft,

wherein the expandable scalpel includes a plurality of pivot points configured to allow movement of the cutting assembly, each of the pivots points adapted to pivot and only pivot about the respective pivot point without any sliding movement,

wherein the expandable scalpel includes active or passive markers for independent navigation and tracking of the expandable scalpel in three-dimensions, and

wherein the expandable scalpel includes active or passive markers to provide a graphical representation of distance, area and volume being cut by the cutting elements during use.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2017
From: HUSSAIN, MIR; CICCHINI, STEPHEN; JOHNSON, NORBERT; CRAWFORD, NEIL R.; MARCOUILLER, NICHOLAS
To: GLOBUS MEDICAL, INC.
Reel/Frame 044100/0034 →
Continuity (9)
Continuation In Part 15609344 · May 31, 2017
Continuation In Part 15469942 · Mar 27, 2017
Continuation In Part 15157444 · May 18, 2016
Continuation In Part 15095883 · Apr 11, 2016
Continuation In Part 14062707 · Oct 24, 2013
Continuation In Part 13924505 · Jun 21, 2013
Provisional Application 61800527 · Mar 15, 2013
Provisional Application 61662702 · Jun 21, 2012
Related Publication 20180064497A1 · Mar 8, 2018
Cited By (3)
US 12,220,177 US 12,290,258 US 12,515,313