IP Library Granted Patent US 10,414,742
Granted Patent B2
US 10,414,742 · App. 15/801,235 · Granted Sep 17, 2019

Methods of producing alkylfurans

Inventors: Dennis A. Hucul (Midland, MI); Dimitri A. Hirsch-Weil (Sacramento, CA); Makoto Nathanael Masuno (Elk Grove, CA); John Albert Bissell, II (Sacramento, CA); Alex B. Wood (Sacramento, CA); Robert Joseph Araiza (Sacramento, CA); Daniel R. Henton (Midland, MI); Shawn M. Browning (Sacramento, CA); Ryan L. Smith (Sacramento, CA)
Assignee: MICROMIDAS, INC.
C07D307/36C07C2/865C07D307/38C07D307/44C07D307/48
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Quick Facts
Patent No.
US 10,414,742
App. No.
15/801,235
Granted
Sep 17, 2019
Kind
B2
Abstract

Provided herein are methods of producing dialkylfurans, such as 2,5-dimethylfuran, and other alkyl furans, such as 2-methylfuran. For example, 2,5-dimethylfuran may be produced by reducing (5-methylfuran-2-yl)methanol or 2-(chloromethyl)-5-methylfuran.

Claims (67)

1. A method of producing a compound of formula (I′):

wherein:

R 1′ is C m alkyl, wherein m is an integer between 1 and 5; and

R 2′ is C n alkyl, wherein n is an integer between 1 and 5, the method comprising converting a compound of formula (A) to the compound of formula (I′) in the presence of (1) hydrogen and (2) a solid-supported metal catalyst, wherein:

the compound of formula (A) is:

wherein:

R 1a is C m alkyl, (CH 2 ) m Y, (CH 2 ) m-1 CH(O) or —(CH 2 ) m OH wherein:

m is as defined for formula (I′); and

Y is halo; and

R 2a is —(CH 2 ) n-1 CH(O), —(CH 2 ) n OH, or —(CH 2 ) n X, wherein:

n is as defined for formula (I′); and

X is halo; and

wherein the solid-supported metal catalyst is Pd+Pt/MgO; Pd+Au/MgO; or Pd/MgO, or a combination thereof.

2. A composition, comprising:

a compound of formula (A):

wherein:

R 1a is C m alkyl, —(CH 2 ) m Y, —(CH 2 ) m-1 CH(O) or —(CH 2 ) m OH wherein:

m is an integer between 1 and 5; and

Y is halo; and

R 2a is —(CH 2 ) n-1 CH(O), —(CH 2 ) n OH, or —(CH 2 ) n X, wherein:

n is an integer between 1 and 5; and

X is halo;

hydrogen; and

a solid-supported metal catalyst, wherein the solid-supported metal catalyst is Pd+Pt/MgO; Pd+Au/MgO; or Pd/MgO, or a combination thereof.

3. The method of claim 1 , further comprising isolating the compound of formula (I′).

4. The method of claim 1 , wherein the converting the compound of formula (A) to the compound of formula (I′) in the presence of (1) hydrogen and (2) the solid-supported metal catalyst produces a residual solid-supported metal catalyst, and the method further comprises isolating the residual solid-supported metal catalyst.

5. The method of claim 1 , wherein the converting the compound of formula (A″) to the compound of formula (I′) in the presence of (1) hydrogen and (2) the solid-supported metal catalyst produces a residual solid-supported metal catalyst, and the method further comprises:

regenerating the residual solid-supported metal catalyst to produce a regenerated solid-supported metal catalyst; and

combining the regenerated solid-supported metal catalyst with additional compound of formula (A) in the presence of additional hydrogen and optionally additional amide reagent, urea reagent, or a combination thereof, to produce additional compound of formula (I′).

6. The method of claim 1 , wherein R 1a is C m alkyl.

7. The method of claim 1 , wherein R 1a is —(CH 2 ) m Y.

8. The method of claim 1 , wherein R 1a is —(CH 2 ) m-1 CH(O).

9. The method of claim 1 , wherein R 1a is —(CH 2 ) m OH.

10. The method of claim 1 , wherein R 2a is —(CH 2 ) n-1 CH(O).

11. The method of claim 1 , wherein R 2a is —(CH 2 ) n OH.

12. The method of claim 1 , wherein R 2a is —(CH 2 ) n X.

13. The method of claim 1 , wherein m is 1.

14. The method of claim 1 , wherein n is 1.

15. The method of claim 1 , wherein the compound of formula (I′) is

and the compound of formula (A) is

16. The composition of claim 2 , wherein R 1a is C m alkyl.

17. The composition of claim 2 , wherein R 1a is —(CH 2 ) m Y.

18. The composition of claim 2 , wherein R 1a is —(CH 2 ) m-1 CH(O).

19. The composition of claim 2 , wherein R 1a is —(CH 2 ) m OH.

20. The composition of claim 2 , wherein R 2a is —(CH 2 ) n-1 CH(O).

21. The composition of claim 2 , wherein R 2a is —(CH 2 ) n OH.

22. The composition of claim 2 , wherein R 2a is —(CH 2 ) n X.

23. The composition of claim 2 , wherein m is 1.

24. The composition of claim 2 , wherein n is 1.

25. The composition of claim 2 , wherein the compound of formula (A) is

26. A composition comprising:

a compound of formula (A):

wherein:

R 1a is C m alkyl, —(CH 2 ) m Y, —(CH 2 ) m-1 CH(O) or —(CH 2 ) m OH wherein:

m is an integer between 1 and 5; and

Y is halo; and

R 2a is —(CH 2 ) n-1 CH(O), —(CH 2 ) n OH, or —(CH 2 ) n X, wherein:

n is an integer between 1 and 5; and

X is halo:

hydrogen;

a solid-supported metal catalyst, wherein the solid-supported metal catalyst is Pd+Pt/MgO; Pd+Au/MgO; or Pd/MgO, or a combination thereof; and

a compound of formula (I′),

wherein:

R 1′ is C m alkyl, wherein m is an integer between 1 and 5; and

R 2′ is C n alkyl, wherein n is an integer between 1 and 5.

27. The composition of claim 26 , wherein the compound of formula (A) is

and the compound of formula (I′) is

Assignments (5)
CHANGE OF NAME Recorded Feb 14, 2022
From: MICROMIDAS, INC.
To: ORIGIN MATERIALS OPERATING, INC.
Reel/Frame 059109/0403 →
SECURITY INTEREST Recorded Nov 12, 2019
From: MICROMIDAS, INC,
To: PM OPERATING, LTD.
Reel/Frame 050980/0661 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2019
From: MICHIGAN MOLECULAR INSTITUTE
To: MICROMIDAS, INC.
Reel/Frame 048987/0020 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2019
From: HIRSCH-WEIL, DIMITRI A.; MASUNO, MAKOTO N.; BISSELL, JOHN ALBERT, II; WOOD, ALEX B.; ARAIZA, ROBERT JOSEPH; BROWNING, SHAWN M.; SMITH, RYAN L.
To: MICROMIDAS, INC.
Reel/Frame 048987/0074 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2019
From: HUCUL, DENNIS A.; HENTON, DANIEL R.
To: MICHIGAN MOLECULAR INSTITUTE
Reel/Frame 048987/0092 →
Continuity (3)
Continuation 15503681
Provisional Application 62037806 · Aug 15, 2014
Related Publication 20180065944A1 · Mar 8, 2018