IP Library Granted Patent US 10,848,092
Granted Patent B2
US 10,848,092 · App. 15/801,488 · Granted Nov 24, 2020

Electric motor protection using stator current and voltage measurements

Inventors: Marcos A. Donolo (Pullman, WA); Jay Hartshorn (Moscow, ID)
Assignee: Schweitzer Engineering Laboratories, Inc.
H02P23/08G01R31/343H02H7/0805H02P1/50H02P29/60G01R19/175G01R19/2513H02P1/26H02P2203/09
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Quick Facts
Patent No.
US 10,848,092
App. No.
15/801,488
Granted
Nov 24, 2020
Kind
B2
Abstract

Monitoring conditions of an electric motor using stator current and voltage signals from power supplied to the motor is disclosed herein. The stator voltage and current signals may be used to calculate instantaneous power values which may be used to calculate slip. The slip may be used to monitor for a locked rotor condition during startup of the motor. The slip value may be used to provide thermal protection to the electric motor.

Claims (43)

1. A method for providing protection and monitoring to a three-phase electric motor using measurements from a stator of the electric motor, comprising:

in an intelligent electronic device (“IED”), sampling a plurality of stator currents and voltages to a motor to obtain a plurality of current and voltage values for each of three phases;

calculating instantaneous power from the plurality of current and voltage values;

for a first predetermined power frequency, calculate a first magnitude of the instantaneous power at the first predetermined frequency using a first predetermined number of power samples from the instantaneous power;

for a second predetermined power frequency, calculate a second magnitude of the instantaneous power at the second predetermined frequency using the first predetermined number of power samples;

determine a maximum magnitude from the first magnitude and the second magnitude;

calculate a slip value as a ratio of twice a nominal frequency of the motor and one of the first predetermined power frequency and the second predetermined power frequency that corresponds with the determined maximum magnitude;

determining operating conditions of the electric motor using the calculated slip value; and

when the operating conditions are outside of predetermined acceptable operating conditions, providing a protection signal to open a circuit breaker to disconnect the electric motor.

2. The method of claim 1 further comprising:

for a third predetermined frequency, calculate a third magnitude of the instantaneous power using the first predetermined number of power samples; and

determine the maximum magnitude from the first, second, and third magnitudes.

3. The method of claim 1 , further comprising the step of filtering the calculated instantaneous power to remove high-frequency components.

4. The method of claim 1 , further comprising the step of down sampling the calculated instantaneous power.

5. The method of claim 1 , further comprising the step of filtering the calculated instantaneous power to remove low frequency components.

6. The method of claim 1 , further comprising the step of filtering the slip value.

7. The method of claim 1 , further comprising the steps of:

calculating a thermal value of the electric motor using the calculated slip value;

comparing the calculated thermal value against a predetermined thermal threshold; and

when the thermal value exceeds the predetermined thermal threshold, providing a protection signal to open a circuit breaker to disconnect the electric motor.

8. The method of claim 1 , wherein the power frequency corresponding with the determined maximum magnitude comprises twice a rotational frequency of the motor.

9. The method of claim 1 , wherein the first predetermined power frequency and the second predetermined power frequency comprise between twice the nominal rotational frequency of the motor and zero.

10. An intelligent electronic device (“IED”) for providing protection and monitoring to a three-phase electric motor, comprising:

a current input in communication with current transformers in electrical communication with current supplied to stator windings of the motor;

a voltage input in communication with potential transformers in electrical communication with voltage supplied to stator windings of the motor;

a processor in communication with the current input and the voltage input, receiving current and voltage data points corresponding with the current and voltage supplied to the stator windings; and,

a non-transitory computer-readable storage medium in communication with the processor, the non-transitory computer-readable storage medium comprising:

a slip module configured to calculate slip using the current and voltage data points by:

calculating instantaneous power from the voltage and current data points;

for a first predetermined frequency, calculate a first magnitude of the instantaneous power at the first predetermined frequency using a first predetermined number of power samples;

for a second predetermined frequency, calculate a second magnitude of the instantaneous power at the second predetermined frequency using the first predetermined number of power samples;

determine a maximum magnitude from the first magnitude and the second magnitude; and

calculate a slip value as a ratio of twice a nominal frequency of the motor and one of the first predetermined frequency and the second predetermined frequency that corresponds with the maximum magnitude; and

a protection module configured to

determine operating conditions of the electric motor using the calculated slip value,

compare the determined operating conditions, and,

when the operating conditions are outside of predetermined acceptable operating conditions providing a protection signal to open a circuit breaker to disconnect the electric motor.

11. The apparatus of claim 10 , wherein the slip module is further configured to filter the calculated instantaneous power to remove high-frequency components.

12. The apparatus of claim 10 , wherein the slip module is further configured to down sample the instantaneous power.

13. The apparatus of claim 10 , wherein the slip module is further configured to filter the calculated instantaneous power to remove low frequency components.

14. The apparatus of claim 10 , wherein the slip module is further configured to filter the slip value.

15. The apparatus of claim 10 , wherein the power frequency corresponding with the determined maximum magnitude comprises twice a rotational frequency of the motor.

16. The apparatus of claim 10 , wherein the first predetermined power frequency and the second predetermined power frequency comprise between twice the nominal frequency of the motor and zero.

Assignments (2)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jun 4, 2018
From: SCHWEITZER ENGINEERING LABORATORIES, INC.
To: CITIBANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 047231/0253 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2017
From: DONOLO, MARCOS A.; HARTSHORN, JAY
To: SCHWEITZER ENGINEERING LABORATORIES, INC.
Reel/Frame 044017/0278 →
Cited By (1)
US 12,500,026