IP Library Granted Patent US 10,539,055
Granted Patent B2
US 10,539,055 · App. 15/802,492 · Granted Jan 21, 2020

Exhaust system with a modified lean NOx trap

Inventors: Paul Richard Phillips (Royston, GB); Stuart David Reid (Royston, GB); Daniel Swallow (Royston, GB); James Alexander Wylie (Royston, GB)
Assignee: Johnson Matthey Public Limited Company
F01N3/0842B01D53/9422B01D53/9477B01J21/005B01J23/63B01J35/0006F01N3/0814F01N3/103F01N3/2066B01D2251/2067B01D2255/1021B01D2255/1023B01D2255/2042B01D2255/2065B01D2255/405B01D2255/50B01D2255/9022B01D2255/9032B01D2255/91F01N2570/14F01N2610/02Y02T10/24
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Quick Facts
Patent No.
US 10,539,055
App. No.
15/802,492
Granted
Jan 21, 2020
Kind
B2
Abstract

An exhaust system for treating an exhaust gas from an internal combustion engine is disclosed. The system comprises a modified lean NO x trap (LNT), a urea injection system, and an ammonia-selective catalytic reduction catalyst. The modified LNT comprises a first layer and a second layer. The first layer comprises a NO x adsorbent component and one or more platinum group metals. The second layer comprises a diesel oxidation catalyst zone and an NO oxidation zone. The diesel oxidation catalyst zone comprises a platinum group metal, a zeolite, and optionally an alkaline earth metal. The NO oxidation zone comprises a platinum group metal and a carrier. The modified LNT stores NO x at temperatures below about 200° C. and releases at temperatures above about 200° C. The modified LNT and a method of using the modified LNT are also disclosed.

Claims (19)

1. An exhaust system for treating an exhaust gas from an internal combustion engine, comprising a modified lean NO x trap (LNT), a urea injection system, and an ammonia-selective catalytic reduction (NH 3 -SCR) catalyst comprising copper and a zeolite selected from the group of Framework Type consisting of an AEI or a CHA, wherein the modified LNT stores NO x at temperatures below about 200° C. and releases the stored NO x at temperatures above about 200° C. and the modified LNT comprises:

(a) a first layer comprising a NO x adsorbent component and one or more platinum group metals selected from the group consisting of palladium, platinum, and mixtures thereof; and

(b) a second layer comprising a diesel oxidation catalyst zone comprising a platinum group metal, a zeolite, and optionally an alkaline earth metal; and an NO oxidation zone comprising platinum group metal and a carrier.

2. The exhaust system of claim 1 , wherein the urea injection system injects urea at temperatures above about 180° C.

3. The exhaust system of claim 2 , wherein the NO x adsorbent component comprises an alkaline earth metal, an alkali metal, a rare-earth metal, and mixtures thereof.

4. The exhaust system of claim 3 , wherein the alkaline earth metal, an alkali metal, a rare-earth metal, and mixtures thereof is supported on an inorganic oxide material.

5. The exhaust system of claim 4 , wherein the inorganic oxide material is a ceria-containing material or a magnesia-alumina.

6. The exhaust system of claim 5 , wherein the magnesia-alumina is a magnesium-aluminate spinel.

7. The exhaust system of claim 1 , wherein the NO x adsorbent component comprises barium.

8. The exhaust system of claim 5 , wherein the zeolite of the diesel oxidation catalyst zone is selected from the group of Framework Type consisting of an AEI, a CHA, a LEV, a BEA, a FAU, and MFI.

9. The exhaust system of claim 8 , wherein the diesel oxidation catalyst zone further comprises an inorganic oxide support comprising an alumina or a silica-doped alumina.

10. The exhaust system of claim 9 , wherein the carrier of the NO oxidation zone comprises alumina and cerin.

11. The exhaust system of claim 10 , wherein the NO oxidation zone further comprises manganese.

12. The exhaust system of claim 11 wherein the NH 3 -SCR catalyst is an ammonia-selective catalytic reduction filter (NH 3 -SCRF).

13. A method for treating exhaust gas from an internal combustion engine of a vehicle, comprising:

(a) passing the exhaust gas over a modified lean NO x trap (LNT) to remove oxides of nitrogen (NO x ) from the exhaust gas at temperatures below about 200° C. and release the NO x at temperatures above about 200° C.;

(b) injecting urea into the exhaust gas downstream of the modified LNT at temperatures above about 180° C.; and

(c) passing an exhaust gas containing released NO x from the modified LNT and urea over a NH 3 -SCR catalyst comprising copper and a zeolite selected from the group of Framework Type consisting of an AEI or a CHA to convert the NO x to nitrogen.

14. The method of claim 13 further comprising periodically subjecting the modified LNT to a temperature above about 500° C. in a rich air:fuel ratio environment to remove sulfur that has accumulated on the modified LNT.

Assignments (2)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 074703/0733 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2019
From: SWALLOW, DANIEL; REID, STUART DAVID; PHILLIPS, PAUL RICHARD; WYLIE, JAMES ALEXANDER
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 048814/0593 →
Continuity (3)
Continuation 14820581 · Aug 7, 2015
Provisional Application 62036184 · Aug 12, 2014
Related Publication 20180066554A1 · Mar 8, 2018