IP Library Granted Patent US 10,537,184
Granted Patent B2
US 10,537,184 · App. 15/805,553 · Granted Jan 21, 2020

Split adjustable mattress foundation for multiple users

Inventors: Kenneth L. Kramer (Greensburg, IN); Jeffrey M. Woodall (Greenfield, IN); Francis Jan (Atlanta, GA)
Assignee: DREAMWELL, LTD.
A47C19/028A47C19/021A47C19/025A47C20/041A47C20/08A47C20/10
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Quick Facts
Patent No.
US 10,537,184
App. No.
15/805,553
Granted
Jan 21, 2020
Kind
B2
Abstract

Adjustable mattress assemblies and processes including an adjustable mattress foundation dimensioned to support a mattress configured to accommodate two supine users during use thereof includes a foundation frame including a first sub-foundation configured with at least one motorized actuator to effect inclination or declination of the mattress support surface and an abutting second sub-foundation free of a motorized actuator. The second foundation is mechanically coupled to the first foundation such that articulation of the first sub-foundation results in a similar articulation in the second foundation. The first and second foundations have similar length, height and width dimensions, which collectively approximates the size of the oversized mattress configured to accommodate two supine users, e.g., king size, queen size, California king size, or the like.

Claims (11)

1. An adjustable mattress assembly dimensioned to support a mattress configured to accommodate two supine users, comprising:

a foundation frame comprising a first sub-foundation and a second sub-foundation, wherein the first sub-foundation abuts and has similar dimensions as the second sub-foundation, wherein the first and second sub-foundations comprise side frame members and transverse frame members attached at respective ends of the side frame members to define a generally rectangular shape, and at least one cross rail extending between the side frame members, wherein each of the first and second sub-foundations includes a mattress support surface collectively configured to support a mattress dimensioned to accommodate the two supine users, the mattress support surface including a head and back section hingedly connected to an intermediate seat section at one end and a leg and foot section hingedly connected to the intermediate seat section at another end, wherein the intermediate seat section includes a first portion and a second portion, wherein the first portion is hingedly connected to the head and back section and the second portion is hingedly connected to the leg and foot section;

a linkage assembly in each of the first and second sub-foundations, wherein the linkage assembly comprises a linkage support frame configured to be seated on the respective sub-foundation frame, first and second spaced apart torsional members coupled to the linkage support frame underlying each end of the intermediate seat section, a cross bar coupled to the linkage support frame and underlying a selected one of the first and second torsional members, and link arms having an end pivotally connected to crank arms coupled to the first and/or second torsional members;

first and second shafts mechanically coupling the first and second torsional members in the first sub-foundation to the first and second torsional members in the second sub-foundation; and

one or more motorized actuators in the first sub-foundation having one end coupled to the cross rail and another end coupled to one of the crank arms effective to selectively rotate the first and/or second torsional members in the first sub-foundation to effect inclination or declination of the head and back section and/or the leg and foot section, wherein rotation of the first and/or second torsional members in the first sub-foundation rotates the first and/or second torsional members in the second sub-foundation via rotation of the first and/or second shafts.

2. The adjustable mattress assembly of claim 1 , wherein the first and second sub-foundations further comprise legs at each corner of the respective generally rectangular shape, wherein the legs elevate the first and second sub-foundations relative to ground.

3. The adjustable mattress assembly of claim 2 , further comprising a leg connector mechanically coupling abutting legs of the first sub-foundation and the second sub-foundation.

4. The adjustable mattress assembly of claim 3 , wherein the leg connector comprises a substantially rigid planar material including a first opening and a second opening configured abutting corner legs of the first sub-foundation and the second sub-foundation.

5. The adjustable mattress assembly of claim 1 , wherein the first and second torsional members in the first sub-foundation to the first and second torsional members in the second sub-foundation including an opening at an end configured to receive a corresponding end of the first and second shafts.

6. The adjustable mattress assembly of claim 2 , further comprising a leg cover coupled to abutting corner legs of the first and second sub-foundations.

7. The adjustable mattress assembly of claim 1 , wherein the first portion of the intermediate seat section is rectangularly shaped and the second portion is generally u-shaped such that upon extension and retraction of the first actuator, the first portion of the intermediate seat section moves towards or away from an opening defined by the u-shaped second portion, thereby lengthening or shortening the intermediate seat section.

Assignments (19)
SECURITY INTEREST Recorded Aug 2, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC; DREAMWELL, LTD.
To: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 068325/0886 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded May 10, 2024
From: DREAMWELL, LTD.; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 067379/0782 →
SECURITY AGREEMENT Recorded Jul 3, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 064193/0668 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 30, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC; SSB MANUFACTURING COMPANY
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
Reel/Frame 064185/0583 →
RELEASE OF SUPER-PRIORITY SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0479 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SERTA SIMMONS BEDDING, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0955 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0236 →
NOTICE OF AGENCY RESIGNATION AND ASSIGNMENT OF SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Feb 6, 2023
From: UBS AG, STAMFORD BRANCH, AS THE RESIGNING ADMINISTRATIVE AGENT
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 063272/0391 →
SECURITY INTEREST Recorded Jan 31, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062571/0391 →
TERMINATION AND RELEASE OF ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jan 27, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SERTA SIMMONS BEDDING, LLC; TOMORROW SLEEP LLC
Reel/Frame 062525/0686 →
TERMINATION AND RELEASE OF ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jan 27, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SERTA SIMMONS BEDDING, LLC
Reel/Frame 062525/0959 →
SECURITY INTEREST Recorded Jan 27, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062525/0458 →
RELEASE OF SECOND LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT R/F 045645/0277 Recorded May 10, 2022
From: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.
Reel/Frame 059913/0538 →
RELEASE OF SECOND LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT R/F 057298/0356 Recorded May 10, 2022
From: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.
Reel/Frame 059913/0838 →
SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 24, 2020
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 053022/0029 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Mar 20, 2018
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 045645/0073 →
SECOND LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Mar 20, 2018
From: DREAMWELL, LTD.
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 045645/0277 →
FIRST LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Mar 20, 2018
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 045645/0149 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 7, 2017
From: KRAMER, KENNETH L.; WOODALL, JEFFREY M.; JAN, FRANCIS
To: DREAMWELL, LTD.
Reel/Frame 044053/0633 →
Continuity (1)
Related Publication 20190133331A1 · May 9, 2019