Blow molded resin furniture having a stabilizing box structure
The invention involves a system and method for constructing lawn furniture. The system includes box type beam members as well as a large box structure supported above a ground surface. The box structure provides rigidity and stability to the furniture while also functioning as storage space. The components are formed to ship in a dissembled compact state and snap together with minimal use of fasteners and tools.
1. A resin furniture assembly comprising:
a box structure, formed by a first end structure including a first side panel, having an inner wall, an outer wall, and a plurality of edge walls integrally connected to each other, a second end structure including a first side panel, having an inner wall, an outer wall, and a plurality of edge walls, a front panel, a rear panel, a base panel and a seat panel to include a hollow interior portion, said box structure including a plurality of legs for supporting a bottom surface of said base panel in a spaced apart relationship above a ground surface so that an air gap is maintained between said bottom surface of said base panel and a ground surface, a back panel, said back panel secured to said box structure to form a seat back, said seat panel secured to said box structure for enclosing the top portion of said box structure, at least one of said first end structure, said second end structure, said front panel, said rear panel, or said seat panel being pivotally secured to said box structure for movement between a closed position enclosing said box structure and an open position providing access to an inner portion of said box structure, said inner portion of said box structure providing an enclosed storage area, a rain gutter integrally formed on said inner wall of each said end structure, each said rain gutter providing support to side portions of said seat panel to channel water away from hollow interior portion of said box structure to keep contents stored therein dry;
wherein said seat panel includes a rain gutter bead integrally formed thereto said rain gutter bead cooperating with said rain gutter to channel water away from hollow interior portion of said box structure to keep contents stored therein dry.
2. The resin furniture assembly of claim 1 wherein said first and second end structures being supported in a vertical spaced apart orientation, said front panel being secured to said inner wall of said first and said second end structures at a front portion of said first and said second end structures to be spaced above said ground surface, said rear panel being secured to said inner wall of said first and said second end structures at a rear portion of said first and said second end structures to be spaced above said ground surface, said base panel being secured to said inner wall of said first and said second end structures, said base panel being in contact with an inner surface of said front panel and an inner surface of said rear panel.
3. The resin furniture assembly of claim 2 wherein said seat panel is pivotally secured to said inner wall of said first and said second end structures.
4. The resin furniture assembly of claim 2 wherein at least one of said first end structure, said second end structure, said front panel, or said rear panel include a pivoting side door which provides access to said inner portion of said box structure, said pivoting side door including a catch member for releasably securing said pivoting side door in a closed position.
5. The resin furniture assembly of claim 2 wherein at least one of said first end structure, said second end structure, said front panel, or said rear panel include a drawer assembly which provides access to said inner portion of said box structure, said drawer assembly including a front panel said front panel suitably secured to a bottom panel and at least three side walls, whereby said bottom panel and said at least three side walls slide with said front panel along a track.
6. The resin furniture assembly of claim 2 wherein said first end structure and said second end structure each include armrest stands extending outwardly from an upper edge wall to support an armrest, said armrest stands secured to edges of said back panel for supporting said back panel in a generally vertical orientation.
7. The resin furniture assembly of claim 6 wherein said inner wall of said armrest stands each include a round dovetail receiver, said edges of said back panel including a round dovetail, said round dovetail securable within said round dovetail receiver for securing said back panel to said first end structure and said second end structure.
8. The resin furniture assembly of claim 1 wherein said first end structure, said second end structure, said front panel, said rear panel, said back panel, said base panel and said seat panel are formed from a resin plastic material by the process of plastic forming.