IP Library Granted Patent US 10,619,115
Granted Patent B2
US 10,619,115 · App. 15/809,790 · Granted Apr 14, 2020

Coal-derived solid hydrocarbon particles

Inventors: James S. Swensen (Santa Barbara, CA); Simon K. Hodson (Santa Barbara, CA)
Assignee: EARTH TECHNOLOGIES USA LIMITED
C10L5/00C10L1/322C10L1/326C10L3/003C10L5/04C10L5/366C10L10/02C10L10/06C10L2230/22C10L2250/06C10L2290/24C10L2290/54C10L2290/547
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Quick Facts
Patent No.
US 10,619,115
App. No.
15/809,790
Granted
Apr 14, 2020
Kind
B2
Abstract

The coal-derived solid hydrocarbon particles are discrete particles of coal-derived carbonaceous matter having a particle size less than about 10 μm that are substantially free of inherent or entrained mineral matter. The particles of have an average particle size in the range from 1 μm to 8 μm. The particles of coal-derived carbonaceous matter are milled to a size approximately the same as a size of coal-derived mineral matter inherent in the coal source to release inherent coal-derived mineral matter particles such that the particles of carbonaceous matter and the particles of mineral matter are discrete and separable solid particles. Following separation, less than 1.5 wt. % discrete coal-derived mineral matter particles are associated with the discrete particles of coal-derived carbonaceous matter. Particles of coal-derived solid hydrocarbon matter are blended with a gaseous or liquid hydrocarbon fuel to form a two-phase hydrocarbon fuel feedstock.

Claims (20)

1. Coal-derived solid hydrocarbon particles consisting of coal-derived carbonaceous matter free of entrained mineral matter, wherein the coal-derived solid hydrocarbon particles have a particle size less than 20 μm and an average particle size in the range from 1 μm to 4 μm, wherein the coal-derived solid hydrocarbon particles are combined with a liquid hydrocarbon and the combination is present in a filter cake.

2. Coal-derived solid hydrocarbon particles according to claim 1 , wherein the liquid hydrocarbon is selected from kerosene, diesel, fuel oil, and crude oil.

3. Coal-derived solid hydrocarbon particles consisting of coal-derived carbonaceous matter free of entrained mineral matter, wherein the coal-derived solid hydrocarbon particles have a particle size less than about 20 μm and an average particle size in the range from 1 μm to 4 μm, wherein the coal-derived solid hydrocarbon particles are blended with a hydrocarbon fuel to form a two-phase hydrocarbon fuel.

4. Coal-derived solid hydrocarbon particles according to claim 3 , wherein the hydrocarbon fuel is liquid.

5. Coal-derived solid hydrocarbon particles according to claim 3 , wherein the hydrocarbon fuel is gaseous.

6. Coal-derived solid hydrocarbon particles consisting of coal-derived carbonaceous matter free of entrained mineral matter, wherein the coal-derived solid hydrocarbon particles have a particle size less than about 20 μm and an average particle size in the range from 1 μm to 4 μm, wherein the coal-derived solid hydrocarbon particles are blended with water to form a two-phase liquid fuel.

7. Coal-derived solid hydrocarbon particles according to claim 1 , wherein the coal-derived solid hydrocarbon particles have a particle size less than about 10 μm.

8. Coal-derived solid hydrocarbon particles consisting of ultrafine particles of coal-derived carbonaceous matter free of entrained mineral matter, wherein the coal-derived solid hydrocarbon particles are blended with a hydrocarbon fuel to form a two-phase hydrocarbon fuel.

9. Coal-derived solid hydrocarbon particles according to claim 8 , wherein the coal-derived solid hydrocarbon particles have a particle size less than about 20 μm.

10. Coal-derived solid hydrocarbon particles according to claim 8 , wherein the coal-derived solid hydrocarbon particles have an average particle size in the range from 1 μm to 8 μm.

11. Coal-derived solid hydrocarbon particles according to claim 8 , wherein the coal-derived solid hydrocarbon particles have a particle size less than about 20 μm and have an average particle size in the range from 1 μm to 8 μm.

12. Coal-derived solid hydrocarbon particles according to claim 8 , wherein the hydrocarbon fuel is liquid.

13. Coal-derived solid hydrocarbon particles according to claim 8 , wherein the hydrocarbon fuel is gaseous.

14. Coal-derived solid hydrocarbon particles consisting of ultrafine particles of coal-derived carbonaceous matter free of entrained mineral matter, wherein the coal-derived solid hydrocarbon particles are blended with water to form a two-phase liquid fuel.

15. Coal-derived solid hydrocarbon particles consisting of ultrafine particles of coal-derived carbonaceous matter free of entrained mineral matter, wherein the coal-derived solid hydrocarbon particles are suspended with air to form a two-phase gaseous fuel.

16. Coal-derived solid hydrocarbon particles consisting of coal-derived carbonaceous matter free of entrained mineral matter, wherein the coal-derived solid hydrocarbon particles have a particle size less than about 20 μm and an average particle size in the range from 1 μm to 4 μm, wherein the coal-derived solid hydrocarbon particles are suspended with air to form a two-phase gaseous fuel.

17. Coal derived solid hydrocarbon particles according to claim 5 , wherein the gaseous hydrocarbon fuel is selected from natural gas, methane, propane, and butane.

18. Coal derived solid hydrocarbon particles according to claim 13 , wherein the gaseous hydrocarbon fuel is selected from natural gas, methane, propane, and butane.

19. Coal-derived solid hydrocarbon particles according to claim 3 , wherein the coal-derived solid hydrocarbon particles have a particle size less than about 10 μm.

20. Coal-derived solid hydrocarbon particles according to claim 8 , wherein the coal-derived solid hydrocarbon particles have a particle size less than about 10 μm.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2018
From: SWENSEN, JAMES S; HODSON, SIMON K
To: EARTH TECHNOLOGIES USA LIMITED
Reel/Frame 045741/0257 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 17, 2018
From: EARTH TECHNOLOGIES USA LIMITED
To: OMNIS MINERAL TECHNOLOGIES, LLC
Reel/Frame 045558/0674 →
Continuity (2)
Provisional Application 62421128 · Nov 11, 2016
Related Publication 20180134977A1 · May 17, 2018