IP Library Granted Patent US 10,117,465
Granted Patent B2
US 10,117,465 · App. 15/813,096 · Granted Nov 6, 2018

Vaporization device systems and methods

Inventors: James Monsees (San Francisco, CA); Adam Bowen (San Francisco, CA); Steven Christensen (San Francisco, CA); Joshua Morenstein (San Francisco, CA); Christopher Nicholas HibmaCronan (Oakland, CA)
Assignee: JUUL Labs, Inc.
A24F47/008A61M11/042A61M15/06H05B1/0244H05B3/04H05B3/44A61M2205/3653A61M2205/8206H05B2203/014H05B2203/016H05B2203/021H05B2203/022
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Quick Facts
Patent No.
US 10,117,465
App. No.
15/813,096
Granted
Nov 6, 2018
Kind
B2
Abstract

Vaporizer devices and apparatuses are provided. In some implementations, a cartridge for use with a vaporization device comprises a wick, a resistive heating element in contact with the wick, a heater chamber configured to be disposed within a receptacle of the vaporization device, a plastic enclosure defining at least a portion of the heater chamber, and heater contacts comprising exposed contact tabs and fixation sites disposed proximate to opposite sides of the heater chamber, the heater contacts having surfaces defining at least a portion of the opposite sides, the exposed heater contact tabs positioned and configured to electrically couple with contacts within the receptacle. The resistive heating element is attached to and suspended between the fixation sites, the plastic enclosure is configured to receive the surfaces, and the heater chamber comprises at least a portion of the resistive heating element and at least a portion of the wick.

Claims (46)

1. An apparatus comprising:

a cartridge having a non-cylindrical shape, the cartridge comprising:

a heater chamber having a first side and a second side opposite the first side;

a first heater contact comprising a first exposed heater contact tab and a first fixation site, the first fixation site disposed proximate to the first side, the first heater contact having a first surface defining at least a portion of the first side;

a second heater contact comprising a second exposed heater contact tab and a second fixation site, the second fixation site disposed proximate to the second side, the second heater contact having a second surface defining at least a portion of the second side;

a wick;

a resistive heating element in contact with the wick, the resistive heating element attached to the first fixation site and the second fixation site, the heater chamber comprising at least a portion of the resistive heating element and at least a portion of the wick, wherein the resistive heating element is suspended between the first fixation site and the second fixation site, and wherein the resistive heating element is configured to generate an aerosol from a vaporizable material within the heater chamber; and

a plastic enclosure further defining the heater chamber, the plastic enclosure configured to receive the first surface and the second surface; and

a device body having a non-cylindrical shape, the device body comprising:

a cartridge receptacle configured to insertably receive the cartridge, the heater chamber disposed within the cartridge receptacle when the cartridge is insertably received within the cartridge receptacle;

a first receptacle contact positioned to electrically couple with either of the first exposed heater contact tab or the second exposed heater contact tab when the cartridge is insertably received within the cartridge receptacle; and

a second receptacle contact positioned to electrically couple with either of the first exposed heater contact tab or the second exposed heater contact tab when the cartridge is insertably received within the cartridge receptacle.

2. The apparatus of claim 1 , wherein the first exposed heater contact tab comprises a third surface disposed at a third side of the heater chamber, wherein the second exposed heater contact tab comprises a fourth surface disposed at the third side, and wherein the third side is substantially perpendicular to the first side of the heater chamber and substantially perpendicular the second side of the heater chamber.

3. The apparatus of claim 2 , wherein the third surface and the fourth surface are disposed in a plane parallel to the third side of the heater chamber when the cartridge receptacle insertably receives the cartridge.

4. The apparatus of claim 2 , wherein the plastic enclosure defines the third side of the heater chamber.

5. The apparatus of claim 1 , wherein the plastic enclosure comprises:

a first opening, the first heater contact extending through the first opening, the first exposed heater contact tab disposed outside of the heater chamber; and

a second opening, the second heater contact extending through the second opening, the second exposed heater contact tab disposed outside of the heater chamber.

6. The apparatus of claim 1 , wherein the resistive heating element comprises:

a coil wrapped around the wick;

a first end extending from the coil, the first end attached to the first fixation site; and

a second end extending from the coil, the second end attached to the second fixation site.

7. The apparatus of claim 6 , wherein at least a portion of the first end is disposed between the first surface of the first heater contact and a first interior surface of the plastic enclosure, and wherein at least a portion of the second end is disposed between the second surface of the second heater contact and a second interior surface of the plastic enclosure that is opposite the first interior surface of the plastic enclosure.

8. The apparatus of claim 6 , wherein the first end is attached to the first fixation site by tensile force, and wherein the second end is attached to the second fixation site by tensile force.

9. The apparatus of claim 1 , wherein the first surface and the second surface define a volume therebetween, at least the portion of the wick and at least the portion of the resistive heating element disposed within the volume.

10. The apparatus of claim 1 , wherein the cartridge further comprises:

a first shape formed from electrically conductive material, the first shape comprising the first heater contact; and

a second shape formed from electrically conductive material, the second shape comprising the second heater contact, the first shape substantially the same as the second shape.

11. The apparatus of claim 1 , wherein the first heater contact and the second heater contact are configured to complete an electrical circuit with the first receptacle contact and the second receptacle contact to provide power to the resistive heating element.

12. The apparatus of claim 1 , wherein the wick is configured to contact the vaporizable material and draw the vaporizable material towards the resistive heating element.

13. The apparatus of claim 1 , wherein the cartridge has a proximal end and a distal end opposite the proximal end, and wherein the cartridge further comprises:

a mouthpiece at the proximal end, the first heater contact and the second heater contact positioned proximate to the distal end.

14. The apparatus of claim 13 , wherein the first exposed heater contact tab and the second exposed heater contact tab are disposed in a plane that is substantially parallel to the proximal end and substantially parallel to the distal end when the cartridge receptacle insertably receives the cartridge.

15. The apparatus of claim 13 , wherein the mouthpiece comprises a condensation chamber, and wherein the mouthpiece further comprises an aerosol outlet in fluid communication with the condensation chamber.

16. The apparatus of claim 13 , wherein the cartridge further comprises:

a storage compartment configured to hold the vaporizable material, the storage compartment comprising four exterior walls between the distal end and the proximal end.

17. The apparatus of claim 16 , wherein the four exterior walls are disposed to form a generally rectangular shape.

18. The apparatus of claim 16 , wherein the cartridge comprises the vaporizable material, wherein the mouthpiece is opaque, and wherein the vaporizable material is visible through a surface of the storage compartment.

19. The apparatus of claim 1 , wherein the first heater contact and the second heater contact comprise a heat sink configured to absorb and dissipate heat produced by the resistive heating element.

20. A cartridge for insertion into a receptacle of a vaporizer device body, the cartridge having a non-cylindrical shape, the cartridge comprising:

a heater chamber having a first side and a second side opposite the first side, the heater chamber configured to be disposed within the receptacle when the cartridge is inserted into the receptacle;

a first heater contact comprising a first exposed heater contact tab and a first fixation site, the first fixation site disposed proximate to the first side, the first heater contact having a first surface defining at least a portion of the first side, the first exposed heater contact tab positioned and configured to electrically couple with either of a first receptacle contact within the receptacle or a second receptacle contact within the receptacle when the cartridge is inserted into the receptacle;

a second heater contact comprising a second exposed heater contact tab and a second fixation site, the second fixation site disposed proximate to the second side, the second heater contact having a second surface defining at least a portion of the second side, the second exposed heater contact tab positioned and configured to electrically couple with either of the first receptacle contact or the second receptacle contact when the cartridge is inserted into the receptacle;

a wick;

a resistive heating element in contact with the wick, the resistive heating element attached to the first fixation site and the second fixation site, the heater chamber comprising at least a portion of the resistive heating element and at least a portion of the wick, wherein the resistive heating element is suspended between the first fixation site and the second fixation site, and wherein the resistive heating element is configured to generate an aerosol from a vaporizable material within the heater chamber; and

a plastic enclosure further defining the heater chamber, the plastic enclosure configured to receive the first surface and the second surface.

Assignments (15)
RELEASE OF SECURITY INTEREST Recorded Oct 17, 2024
From: ALTER DOMUS (US) LLC
To: JUUL LABS, INC.; VMR PRODUCTS LLC; ENVENIO INC.
Reel/Frame 069185/0228 →
SECURITY INTEREST Recorded Jul 11, 2023
From: JUUL LABS, INC.; VMR PRODUCTS LLC; ENVENIO INC.
To: ALTER DOMUS (US) LLC
Reel/Frame 064252/0225 →
CORRECTIVE ASSIGNMENT TO CORRECT THE THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 062114 FRAME: 0196. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 23, 2022
From: JUUL LABS, INC.
To: JLI NATIONAL SETTLEMENT TRUST
Reel/Frame 062214/0142 →
SECURITY INTEREST Recorded Dec 10, 2022
From: JUUL LABS, INC.
To: JLI NATIONAL SETTLEMENT TRUST
Reel/Frame 062114/0195 →
RELEASE OF SECURITY INTEREST Recorded Oct 1, 2022
From: CORTLAND CAPITAL MARKET SERVICES LLC
To: JUUL LABS, INC.
Reel/Frame 061587/0947 →
SECURITY INTEREST Recorded Sep 30, 2022
From: JUUL LABS, INC.
To: ALTER DOMUS (US) LLC
Reel/Frame 061578/0865 →
RELEASE OF SECURITY INTEREST Recorded Jun 28, 2022
From: MUFG UNION BANK, N.A.
To: JUUL LABS, INC.
Reel/Frame 060446/0261 →
SECURITY INTEREST Recorded Aug 2, 2019
From: JUUL LABS, INC.
To: CORTLAND CAPITAL MARKET SERVICES LLC
Reel/Frame 049948/0881 →
PATENT SECURITY AGREEMENT Recorded Apr 26, 2019
From: JUUL LABS, INC.
To: MUFG UNION BANK, N.A.
Reel/Frame 049013/0519 →
TERMINATION OF PATENT SECURITY AGREEMENT Recorded Apr 26, 2019
From: MUFG UNION BANK, N.A
To: JUUL LABS, INC.
Reel/Frame 049013/0397 →
CHANGE OF NAME Recorded Aug 28, 2018
From: PAX LABS, INC.
To: JUUL LABS, INC.
Reel/Frame 046963/0654 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 28, 2018
From: MONSEES, JAMES; BOWEN, ADAM; HATTON, NICHOLAS JAY; CHRISTENSEN, STEVEN; LOMELI, KEVIN; ATKINS, ARIEL
To: PAX LABS, INC.
Reel/Frame 046723/0916 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2018
From: MORENSTEIN CRONAN, LLC
To: JUUL LABS, INC.
Reel/Frame 046098/0655 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2018
From: HIBMACRONAN, CHRISTOPHER NICHOLAS; MORENSTEIN, JOSHUA
To: MORENSTEIN CRONAN, LLC
Reel/Frame 046089/0068 →
PATENT SECURITY AGREEMENT Recorded Apr 3, 2018
From: JUUL LABS, INC
To: MUFG UNION BANK, N.A.
Reel/Frame 045832/0328 →
Continuity (8)
Continuation 15379898 · Dec 15, 2016
Continuation In Part 15053927 · Feb 25, 2016
Continuation In Part 14581666 · Dec 23, 2014
Provisional Application 61920225 · Dec 23, 2013
Provisional Application 61936593 · Feb 6, 2014
Provisional Application 61937755 · Feb 10, 2014
Provisional Application 62294281 · Feb 11, 2016
Related Publication 20180064175A1 · Mar 8, 2018
Cited By (8)
US 1,083,619 US 1,096,438 US 12,285,046 US 12,495,830 US 12,520,880 US 12,538,942 US 12,543,784 US 12,679,579