IP Library Granted Patent US 10,761,041
Granted Patent B2
US 10,761,041 · App. 15/819,314 · Granted Sep 1, 2020

Multi-parallel sensor array system

Inventors: Philip S. Schmidt (Winona, MN); Cal T. Swanson (St. Louis, MO)
Assignee: Watlow Electric Manufacturing Company
G01N27/046G01K1/026G01K3/005G01K7/16G01N27/14G01R27/08G01J1/44G01L1/20G01N27/122H01L21/67248
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Quick Facts
Patent No.
US 10,761,041
App. No.
15/819,314
Granted
Sep 1, 2020
Kind
B2
Abstract

The present disclosure relates to a sensing system and method that includes a plurality of resistive elements coupled to a plurality of nodes and a control system configured to index through a plurality of modes to measure an electrical characteristic for each resistive element. Each mode of the plurality of modes represents a different combination of power, return, or open circuit condition applied to each of the plurality of nodes, and the control system is configured to calculate, for each of the modes, a total power consumed by the system and a power consumed by each of the resistive elements based on the measured electrical characteristics, to determine a physical parameter.

Claims (35)

1. A sensing system comprising:

a plurality of resistive elements coupled to a plurality of nodes and disposed at a thermal system;

a plurality of switches coupled to the plurality of nodes, wherein a switch from among the plurality of switches is operable to couple a node from among the plurality of nodes to a return, a power, or an open circuit condition; and

a control system coupled to and configured to operate the plurality of switches, wherein:

the control system is configured to index through a plurality of modes to measure an electrical characteristic for each of the plurality of resistive elements by operating the plurality of switches, wherein each mode of the plurality of modes represents a different combination of power, return, or open circuit condition applied to each of the plurality of nodes, and

the control system is configured to calculate, for each of the modes, a total power consumed by the sensing system and a power consumed by each of the plurality of resistive elements based on the measured electrical characteristic, to determine a physical parameter of the thermal system.

2. The sensing system of claim 1 , wherein the control system is configured to calculate the resistances of the plurality of resistive elements based on the total power consumed, the power consumed by each of the resistive elements, and pre-stored algorithms.

3. The sensing system of claim 2 , wherein the control system is configured to determine at least one of temperature, strain, light intensity, or gas concentration as the physical parameter of the sensing system based on the calculated resistances.

4. The sensing system of claim 3 , wherein the control system is configured to determine the physical parameter based on the calculated resistances and predetermined correlation information that associates one or more resistance values to one or more values of the physical parameter.

5. The sensing system of claim 3 , wherein the control system uses Moore-Penrose pseudoinverse to calculate the resistances of the plurality of resistive elements.

6. The system of claim 1 , wherein the control system is configured to test for an open or short circuit condition.

7. The system of claim 1 , wherein the control system is configured to compute derivative sensor information.

8. The sensing system of claim 1 , wherein the control system is configured to determine exceeding temperature ranges of the sensing system.

9. The sensing system of claim 1 , wherein the electrical characteristic includes voltage and current.

10. The sensing system of claim 1 , wherein the control system is configured to calculate a total conductance of the plurality of resistive elements based on the total power consumed by the system and the power consumed by each of the resistive elements.

11. The sensing system of claim 1 , wherein the number of plurality of modes is greater than or equal to the number of resistive elements.

12. The sensing system of claim 1 , wherein each of the resistive elements is connected between a pair of nodes from the plurality of nodes.

13. The sensing system of claim 1 , wherein the resistive elements are comprised of an electrically conductive material with a temperature dependent electrical resistance.

14. The sensing system of claim 1 , wherein each mode of the plurality of modes has a set of voltages that are linearly independent of each other.

15. The sensing system of claim 1 , wherein the control system is configured to communicate at least one of the electrical characteristic or the physical parameter to an external device by way of a network controller.

16. A method for measuring a physical parameter of a thermal system using a sensing system having a plurality of resistive elements coupled to a plurality of nodes, the method comprising:

indexing through a plurality of modes to measure an electrical characteristic for each of the plurality of resistive elements, wherein each mode of the plurality of modes represents a different combination of power, return, or open circuit condition applied to each of the plurality of nodes; and

calculating, for each of the modes, a total power consumed by the sensing system and a power consumed by each of the plurality of resistive elements based on the measured electrical characteristic, to determine the physical parameter of the thermal system.

17. The method of claim 16 further comprising:

calculating the resistances of the plurality of resistive elements based on the total power consumed by the sensing system and the power consumed by each of the plurality of resistive elements; and

determining the physical parameter based on the resistances of the plurality of resistive elements and predetermined correlation information that associates one or more resistance value to one or more values of the physical parameter.

18. The method of claim 17 , wherein the resistances of the plurality of resistive elements are calculated using Moore-Penrose pseudoinverse.

19. The method of claim 17 , wherein the physical parameter is at least one of temperature, strain, light intensity, or gas concentration.

20. The method of claim 16 , wherein the electrical characteristic includes voltage and current.

21. The method of claim 16 further comprising calculating a total conductance of the plurality of resistive elements based on the total power consumed by the sensing system and the power consumed by each of the resistive elements.

22. The method of claim 16 , wherein each of the resistive elements is connected between a pair of nodes from the plurality of nodes.

23. The method of claim 16 further comprising determining exceeding temperature ranges of the sensing system.

24. The method of claim 16 further comprising testing for an open or short circuit condition.

25. The method of claim 16 further comprising computing derivative sensor information.

26. The method of claim 16 , wherein each mode has a set of voltages that are linearly independent of each other.

Assignments (2)
PATENT SECURITY AGREEMENT (SHORT FORM) Recorded Mar 3, 2021
From: WATLOW ELECTRIC MANUFACTURING COMPANY
To: BANK OF MONTREAL, AS ADMINISTRATIVE AGENT
Reel/Frame 055479/0708 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2018
From: SCHMIDT, PHILIP S.; SWANSON, CAL T.
To: WATLOW ELECTRIC MANUFACTURING COMPANY
Reel/Frame 045845/0191 →
Continuity (1)
Related Publication 20190154605A1 · May 23, 2019