IP Library Granted Patent US 11,181,107
Granted Patent B2
US 11,181,107 · App. 15/829,419 · Granted Nov 23, 2021

Constant voltage power distribution system for use with an electric hydraulic fracturing system

Inventors: Jared Oehring (Houston, TX); Brandon N. Hinderliter (Houston, TX)
Assignee: U.S. Well Services, LLC
F04B49/06F01D15/08F01D15/10F04B15/02F04B17/03F04B23/00H02J3/38H02K7/1823H02P27/04H02P29/032E21B43/26F04B49/20H02J3/381H02J11/00
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Quick Facts
Patent No.
US 11,181,107
App. No.
15/829,419
Granted
Nov 23, 2021
Kind
B2
Abstract

A hydraulic fracturing system includes a turbine generator for producing electricity at a well site, the turbine generator producing electrical energy at a voltage. The system also includes an electric pump electrically coupled to the turbine generator and receiving operative power from the turbine generator. The system further includes switch gear arranged between the electric pump and the turbine generator, the switch gear distributing electrical energy from the turbine generator to the electric pump, wherein the voltage remains substantially constant from the turbine generator to the electric pump.

Claims (25)

1. A hydraulic fracturing system for fracturing a subterranean formation comprising:

a turbine generator for producing electricity at a well site, the turbine generator producing electrical energy at a voltage;

an electric pump electrically coupled to the turbine generator and receiving operative power from the turbine generator; and

switch gear arranged between the electric pump and the turbine generator, the switch gear distributing electrical energy from the turbine generator to the electric pump, wherein the voltage remains substantially constant from the turbine generator to the electric pump.

2. The system of claim 1 , wherein the turbine generator comprises a plurality of turbine generators and the electric pump comprises a plurality of electric pumps.

3. The system of claim 1 , wherein the turbine generator is powered by natural gas.

4. The system of claim 1 , wherein the switch gear and the electric pump comprise indicators, the indicators identifying respective outlet and inlet connectors of the switch gear and electric pump that are coupled together via a power cable.

5. The system of claim 1 , further comprising a pumping configuration, the pumping configuration comprising:

the electric pump arranged on a trailer, the trailer further including a second electric pump and a motor; and

a variable frequency drive arranged on a separate trailer.

6. The system of claim 1 , wherein the turbine generator produces electricity at 4,160 V and the electric pump operates at 4,160 V.

7. A hydraulic fracturing system for fracturing a subterranean formation comprising:

a turbine generator for producing electricity at a well site, the turbine generator producing electrical energy at a voltage;

an electric pump electrically coupled to the turbine generator and receiving operative power from the turbine generator;

switch gear arranged between the electric pump and the turbine generator, the switch gear distributing electrical energy from the turbine generator to the electric pump, wherein the voltage remains substantially constant from the turbine generator to the electric pump; and

a variable frequency drive connected to a motor associated with the electric pump to control the speed of the motor, wherein the variable frequency drive frequently performs electric motor diagnostics to prevent damage to the motor.

8. The system of claim 7 , wherein the turbine generator comprises a plurality of turbine generators, the electric pump comprises a plurality of electric pumps, and the variable frequency drive comprises a plurality of variable frequency drives.

9. The system of claim 7 , further comprising a pumping configuration, the pumping configuration comprising:

the electric pump arranged on a trailer, the trailer further including a second electric pump; and

the variable frequency drive arranged on a separate trailer.

10. The system of claim 7 , wherein the switch gear and the electric pump comprise indicators, the indicators identifying respective outlet and inlet connectors of the switch gear and electric pump that are coupled together via a power cable.

11. The system of claim 7 , further comprising:

a blender unit receiving a fluid and proppant, the blender unit combining the fluid and proppant to form a slurry, wherein the blender unit receives electrical energy from the switch gear at the voltage; and

a hydration unit distributing the fluid to the blender unit, wherein the hydration unit receives electrical energy from the switch gear at the voltage.

12. The system of claim 7 , wherein the turbine generator produces electricity having a voltage substantially equal to at least one of 600 V, 4,160 V, or 13.8 kV and the electric pump operates at a corresponding voltage.

Assignments (15)
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jan 3, 2024
From: FTS INTERNATIONAL SERVICES, LLC; U.S. WELL SERVICES, LLC; PROFRAC SERVICES, LLC; U.S. WELL SERVICES HOLDINGS, LLC; BEST PUMP AND FLOW, LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 066186/0752 →
RELEASE OF SECURITY INTEREST Recorded Dec 21, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
To: U.S. WELL SERVICES, LLC
Reel/Frame 066091/0133 →
SECURITY INTEREST Recorded Dec 16, 2022
From: U.S. WELL SERVICE HOLDINGS, LLC; USWS HOLDINGS LLC; U.S. WELL SERVICES, LLC; USWS FLEET 10, LLC; USWS FLEET 11, LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 062142/0927 →
SECURITY INTEREST Recorded Nov 2, 2022
From: U.S. WELL SERVICES, LLC
To: PIPER SANDLER FINANCE LLC
Reel/Frame 061875/0001 →
RELEASE OF SECURITY INTEREST AT REEL/FRAME NO. 49111/0583 Recorded Nov 2, 2022
From: BANK OF AMERICA, N.A.
To: U.S. WELL SERVICES, LLC
Reel/Frame 061875/0260 →
RELEASE OF SECURITY INTEREST AT REEL/FRAME NO. 49107/0392 Recorded Nov 1, 2022
From: CLMG CORP.
To: U.S. WELL SERVICES, LLC
Reel/Frame 061835/0778 →
SECURITY INTEREST Recorded Jun 30, 2021
From: U.S. WELL SERVICES, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 057434/0429 →
SECURITY INTEREST Recorded May 8, 2019
From: U.S. WELL SERVICES, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049111/0583 →
TERMINATION AND RELEASE OF PATENT SECURITY AGREEMENT RECORDED AT REEL 048818/FRAME 0520 Recorded May 7, 2019
From: U.S. BANK NATIONAL ASSOCIATION
To: U.S. WELL SERVICES, LLC
Reel/Frame 049109/0610 →
TERMINATION AND RELEASE OF PATENT SECURITY AGREEMENT RECORDED AT REEL 048041/FRAME 0605 Recorded May 7, 2019
From: PIPER JAFFRAY FINANCE, LLC
To: U.S. WELL SERVICES, LLC
Reel/Frame 049110/0319 →
SECURITY INTEREST Recorded May 7, 2019
From: U.S. WELL SERVICES, LLC
To: CLMG CORP.
Reel/Frame 049107/0392 →
SECURITY INTEREST Recorded Apr 8, 2019
From: U.S. WELL SERVICES, LLC
To: U.S. BANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 048818/0520 →
SECURITY INTEREST Recorded Jan 9, 2019
From: U.S. WELL SERVICES, LLC
To: PIPER JAFFRAY FINANCE, LLC
Reel/Frame 048041/0605 →
SECURITY INTEREST Recorded Jan 8, 2019
From: U.S. WELL SERVICES, LLC
To: U.S. BANK NATIONAL ASSOCIATION, AS ADMINSTRATIVE AGENT
Reel/Frame 049342/0819 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2017
From: OEHRING, JARED; HINDERLITER, BRANDON N.
To: U.S. WELL SERVICES, LLC
Reel/Frame 044277/0592 →
Continuity (2)
Provisional Application 62429499 · Dec 2, 2016
Related Publication 20180156210A1 · Jun 7, 2018
Cited By (8)
US 12,234,695 US 12,261,417 US 12,392,232 US 12,438,480 US 12,444,910 US 12,500,423 US 12,565,827 US 12,689,187