Pressure-Regulated Melting of Solids with a Melting Device
Devices, systems, and methods for pressure-regulated melting are disclosed. A vessel includes a solids inlet, a fluids outlet, a cavity, and a melting device. Solids enter the vessel through the solids inlet. The cavity has an internal pressure. The solids inlet has a reducer that produces a first back pressure on the solids in the solids inlet. The melting device heats the vessel, the contents of the vessel, or a combination thereof. The heating rate of the melting device is matched to the feed rate of the solids such that the solids are melted directly to a product liquid at the internal pressure. The product liquid passes through the fluids outlet through a restriction that maintains the internal pressure in the cavity.
1 . A vessel comprising:
a solids inlet comprising a reducer disposed between the vessel and the solids inlet, the solids inlet directing solids into the vessel, wherein the reducer produces a first back pressure on the solids in the solids inlet;
a cavity, the cavity having an internal pressure;
a melting device, the melting device heating the vessel, contents of the vessel, or a combination thereof, wherein a heating rate of the melting device is matched to a feed rate of the solids such that the solids are melted directly to a product liquid at the internal pressure; and
a fluids outlet, the fluids outlet directing the product liquid out of the vessel, the fluids outlet comprising a restriction that maintains the internal pressure of the cavity.
2 . The vessel of claim 1 , wherein the melting device comprises an electrically-resistive heater, a hot liquid in a tube, or a combination thereof.
3 . The vessel of claim 2 , wherein the solids inlet comprises a screw press.
4 . The vessel of claim 2 , wherein the fluids outlet comprises a heat exchanger, wherein the heat exchanger further heats the product liquid, producing a heated product liquid.
5 . The vessel of claim 4 , wherein the fluids outlet further comprises a gas/liquid separator, the gas/liquid separator receiving the heated product liquid from the heat exchanger, the heated product liquid becoming a final product liquid and a product gas, and separating the product gas from the final product liquid.
6 . The vessel of claim 5 , wherein the gas/liquid separator comprises a pump, the pump pumping a portion of the final product liquid from the gas/liquid separator to the vessel.
7 . The vessel of claim 2 , wherein the restriction comprises one or more valves.
8 . The vessel of claim 1 , wherein the solids comprise water, hydrocarbons, ammonia, solid acid gases, or a combination thereof, and wherein solid acid gases comprise solid forms of carbon dioxide, nitrogen oxide, sulfur dioxide, nitrogen dioxide, sulfur trioxide, hydrogen sulfide, or a combination thereof.
9 . The vessel of claim 1 , wherein the warm liquid comprises water, hydrocarbons, liquid ammonia, liquid acid gases, cryogenic liquids, or a combination thereof, and wherein liquid acid gases comprise liquid forms of carbon dioxide, nitrogen oxide, sulfur dioxide, nitrogen dioxide, sulfur trioxide, hydrogen sulfide, or a combination thereof.
10 . The vessel of claim 1 , wherein the reducer comprises a concentric reducer, an eccentric reducer, or a nozzle.
11 . A method for melting solids comprising:
passing solids through a solids inlet into a vessel, wherein the vessel comprises the solids inlet, a warm fluids inlet, and a cavity, and wherein the solids inlet comprises a reducer at the vessel, and wherein the cavity has an internal pressure;
inducing a backpressure on the solids in the solids inlet via the reducer;
heating the vessel, contents of the vessel, or a combination thereof, with a melting device;
matching a heating rate of the melting device to a feed rate of the solids such that the solids are melted directly to a product liquid at the internal pressure;
restricting the fluid outlet such that the internal pressure is maintained in the cavity; and
bleeding the product liquid out the fluid outlet past the restriction.
12 . The method of claim 11 , wherein the melting device comprises an electrically-resistive heater, a hot liquid in a tube, or a combination thereof.
13 . The method of claim 12 , wherein at least a portion of the solids are a same compound as the warm liquid.
14 . The method of claim 13 , wherein the solids inlet comprises a screw press.
15 . The method of claim 13 , further comprising heating the product liquid through a heat exchanger, producing a heated product liquid.
16 . The method of claim 15 , further comprising passing the heated product liquid into a gas/liquid separator, resulting in a product gas and a final product liquid, and separating the product gas from the final product liquid.
17 . The method of claim 16 , further comprising pumping a portion of the final product liquid from the gas/liquid separator to the vessel, the portion of the final product liquid being the warm liquid.
18 . The method of claim 11 , wherein the restriction comprises one or more valves.
19 . The method of claim 11 , wherein the solids comprise water, hydrocarbons, ammonia, solid acid gases, or a combination thereof, and wherein solid acid gases comprise solid forms of carbon dioxide, nitrogen oxide, sulfur dioxide, nitrogen dioxide, sulfur trioxide, hydrogen sulfide, or a combination thereof.
20 . The method of claim 11 , wherein the warm liquid comprises water, hydrocarbons, liquid ammonia, liquid acid gases, cryogenic liquids, or a combination thereof, and wherein liquid acid gases comprise liquid forms of carbon dioxide, nitrogen oxide, sulfur dioxide, nitrogen dioxide, sulfur trioxide, hydrogen sulfide, or a combination thereof.