IP Library Granted Patent US 10,170,985
Granted Patent B1
US 10,170,985 · App. 15/833,263 · Granted Jan 1, 2019

Apparatus for current estimation of DC/DC converter and DC/DC converter assembly

Inventors: Chi-Sheng Wu (Taoyuan, TW); Kuo-Kuang Jen (Taoyuan, TW); Hsuang-Chang Chiang (Miaoli, TW); Tsang-Li Tai (Miaoli, TW)
Assignee: NATIONAL CHUNG SHAN INSTITUTE OF SCIENCE AND TECHNOLOGY
H02M3/156H02M2001/0009
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Quick Facts
Patent No.
US 10,170,985
App. No.
15/833,263
Granted
Jan 1, 2019
Kind
B1
Abstract

An apparatus for current estimation of a DC/DC converter includes a current sensing unit, a signal sampling unit, and a current estimator. The current sensing unit is for sensing a current passing through a switch of the DC/DC converter and converting the current into a voltage signal. The signal sampling unit, coupled to the current sensing unit, is for sampling the voltage signal so as to output a sampled signal. The current estimator, coupled to the signal sampling unit, is for determining a signal indicating estimated magnitude of an inductor current of the DC/DC converter, based on the sampled signal, a scale factor of the current sensing unit, a duty ratio of a driving signal for controlling the switch, an input voltage and an output voltage of the DC/DC converter. An apparatus for current estimation that can further control an averaged current of a DC/DC converter.

Claims (44)

1. An apparatus for current estimation of a DC/DC converter, comprising:

a current sensing unit for sensing a current passing through a switch of the DC/DC converter and converting the current into a voltage signal;

a signal sampling unit, coupled to the current sensing unit, for sampling the voltage signal so as to output a sampled signal; and

a current estimator, coupled to the signal sampling unit, for determining a signal indicating estimated magnitude of an inductor current of the DC/DC converter, based on the sampled signal, a scale factor of the current sensing unit, a duty ratio of a driving signal for controlling the switch, an input voltage and an output voltage of the DC/DC converter,

wherein the signal sampling unit is configured to be synchronized to the driving signal, and the signal sampling unit samples the voltage signal at a middle of each ON period of the driving signal so as to output the sampled signal.

2. The apparatus according to claim 1 , wherein the current sensing unit includes:

a current transformer, a primary coil of which is connected to the switch of the DC/DC converter; and

a resistor, coupled to a secondary coil of the current transformer;

wherein the scaling factor of the current sensing unit is an inverse of a resistance value of the resistor multiplied by a turn ratio of the current transformer.

3. The apparatus according to claim 1 , wherein the DC/DC converter is a buck converter, the current estimator determines the signal indicating estimated magnitude of the inductor current of the DC/DC converter, based on multiplication of the sampled signal, the scale factor of the current sensing unit, the duty ratio of the driving signal for controlling the switch, and a ratio of the input voltage to the output voltage of the DC/DC converter when the DC/DC converter is in a continuous or discontinuous conduction mode.

4. The apparatus according to claim 1 , wherein the DC/DC converter is a boost converter, the current estimator determines the signal indicating estimated magnitude of the inductor current of the DC/DC converter, based on multiplication of the sampled signal, the scale factor of the current sensing unit, the duty ratio of the driving signal for controlling the switch, and a ratio of the output voltage to difference between the output voltage and the input voltage when the DC/DC converter is in a continuous or discontinuous conduction mode.

5. The apparatus according to claim 1 , wherein the DC/DC converter is a buck-boost converter, the current estimator determines the signal indicating estimated magnitude of the inductor current of the DC/DC converter, based on multiplication of the sampled signal, the scale factor of the current sensing unit, the duty ratio of the driving signal for controlling the switch, and a ratio of sum of the output voltage and the input voltage to the output voltage when the DC/DC converter is in a continuous or discontinuous conduction mode.

6. The apparatus according to claim 1 , wherein the current estimator determines the signal indicating estimated magnitude of the inductor current of the DC/DC converter, based on the sampled signal and the scale factor of the current sensing unit when the DC/DC converter is in a continuous conduction mode.

7. The apparatus according to claim 1 , wherein the duty ratio of the driving signal is equal to a ratio of a control signal to amplitude of a triangle signal, and the driving signal is a square signal based on the control signal and the triangle signal.

8. The apparatus according to claim 1 , further comprising:

a low pass filter, electrically coupled between the current estimator and a control unit of the DC/DC converter, for filtering a voltage control signal into a control signal, wherein the control unit is for outputting the driving signal for controlling the switch;

a current controller, electrically coupled between the control unit and the current estimator, for outputting the voltage control signal based on difference between a current control signal and the signal indicating estimated magnitude of the inductor current of the DC/DC converter; and

a voltage controller, electrically coupled to the current controller, for outputting the current control signal based on difference between a command voltage signal and an output signal of the DC/DC converter.

9. The apparatus according to claim 8 , wherein the control unit includes:

a pulse width modulation device for generating a pulse width modulation signal according to the voltage control signal; and

a driving device for outputting the driving signal based on the pulse width modulation signal.

10. A DC/DC converter assembly, comprising:

a DC/DC converter including a switch; and

an apparatus for current estimation of the DC/DC converter, including:

a current sensing unit for sensing a current passing through the switch of the DC/DC converter and converting the current into a voltage signal;

a signal sampling unit, coupled to the current sensing unit, for sampling the voltage signal so as to output a sampled signal; and

a current estimator, coupled to the signal sampling unit, for determining a signal indicating estimated magnitude of an inductor current of the DC/DC converter, based on the sampled signal, a scale factor of the current sensing unit, a duty ratio of a driving signal for controlling the switch, an input voltage and an output voltage of the DC/DC converter;

wherein the signal sampling unit is configured to be synchronized to the driving signal, and the signal sampling unit samples the voltage signal at a middle of each ON period of the driving signal so as to output the sampled signal.

11. The DC/DC converter assembly according to claim 10 , wherein the current sensing unit includes:

a current transformer, a primary coil of which is connected to the switch of the DC/DC converter; and

a resistor, coupled to a secondary coil of the current transformer;

wherein the scaling factor of the current sensing unit is an inverse of a resistance value of the resistor multiplied by a turn ratio of the current transformer.

12. The DC/DC converter assembly according to claim 10 , wherein the DC/DC converter is a buck converter, the current estimator determines the signal indicating estimated magnitude of the inductor current of the DC/DC converter, based on multiplication of the sampled signal, the scale factor of the current sensing unit, the duty ratio of the driving signal for controlling the switch, and a ratio of the input voltage to the output voltage of the DC/DC converter when the DC/DC converter is in a continuous or discontinuous conduction mode.

13. The DC/DC converter assembly according to claim 10 , wherein the DC/DC converter is a boost converter, the current estimator determines the signal indicating estimated magnitude of the inductor current of the DC/DC converter, based on multiplication of the sampled signal, the scale factor of the current sensing unit, the duty ratio of the driving signal for controlling the switch, and a ratio of the output voltage to difference between the output voltage and the input voltage when the DC/DC converter is in a continuous or discontinuous conduction mode.

14. The DC/DC converter assembly according to claim 10 , wherein the DC/DC converter is a buck-boost converter, the current estimator determines the signal indicating estimated magnitude of the inductor current of the DC/DC converter, based on multiplication of the sampled signal, the scale factor of the current sensing unit, the duty ratio of the driving signal for controlling the switch, and a ratio of sum of the output voltage and the input voltage to the output voltage when the DC/DC converter is in a continuous or discontinuous conduction mode.

15. The DC/DC converter assembly according to claim 10 , wherein the current estimator determines the signal indicating estimated magnitude of the inductor current of the DC/DC converter, based on the sampled signal and the scale factor of the current sensing unit when the DC/DC converter is in a continuous conduction mode.

16. The DC/DC converter assembly according to claim 10 , wherein the duty ratio of the driving signal is equal to a ratio of a control signal to amplitude of a triangle signal, and the driving signal is a square signal based on the control signal and the triangle signal.

17. The DC/DC converter assembly according to claim 10 , further comprising:

a low pass filter, electrically coupled between the current estimator and a control unit of the DC/DC converter, for filtering a voltage control signal into a control signal, wherein the control unit is for outputting the driving signal for controlling the switch;

a current controller, electrically coupled between the control unit and the current estimator, for outputting the voltage control signal based on difference between a current control signal and the signal indicating estimated magnitude of the inductor current of the DC/DC converter; and

a voltage controller, electrically coupled to the current controller, for outputting the current control signal based on difference between a command voltage signal and the an output signal of the DC/DC converter.

18. The DC/DC converter assembly according to claim 17 , wherein the control unit includes:

a pulse width modulation device for generating a pulse width modulation signal according to the voltage control signal; and

a driving device for outputting the driving signal based on the pulse width modulation signal.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2017
From: WU, CHI-SHENG; JEN, KUO-KUANG; CHIANG, HSUANG-CHANG; TAI, TSANG-LI
To: NATIONAL CHUNG SHAN INSTITUTE OF SCIENCE AND TECHNOLOGY
Reel/Frame 044315/0005 →