IP Library Granted Patent US 10,276,707
Granted Patent B2
US 10,276,707 · App. 15/833,938 · Granted Apr 30, 2019

Switching element having inclined body layer surfaces

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Quick Facts
Patent No.
US 10,276,707
App. No.
15/833,938
Granted
Apr 30, 2019
Kind
B2
Abstract

A switching element includes a semiconductor substrate that includes a first n-type semiconductor layer, a p-type body layer constituted by an epitaxial layer, and a second n-type semiconductor layer separated from the first n-type semiconductor layer by the body layer, a gate insulating film that covers a range across the surface of the first n-type semiconductor layer, the surface of the body layer, and the surface of the second n-type semiconductor layer, and a gate electrode that faces the body layer through the gate insulating film. An interface between the first n-type semiconductor layer and the body layer includes an inclined surface. The inclined surface is inclined such that the depth of the body layer increases as a distance from an end of the body layer increases in a horizontal direction. The inclined surface is disposed below the gate electrode.

Claims (13)

1. A switching element comprising:

a semiconductor substrate including:

a first n-type semiconductor layer exposed to a surface of the semiconductor substrate;

a p-type body layer constituted by an epitaxial layer exposed to the surface of the semiconductor substrate; and

a second n-type semiconductor layer exposed to the surface of the semiconductor substrate and separated from the first n-type semiconductor layer by the p-type body layer;

a gate insulating film configured to cover a range across a surface of the first n-type semiconductor layer, a surface of the body layer between the first n-type semiconductor layer and the second n-type semiconductor layer, and a surface of the second n-type semiconductor layer; and

a gate electrode configured to face the body layer between the first n-type semiconductor layer and the second n-type semiconductor layer through the gate insulating film,

wherein an interface between the first n-type semiconductor layer and the body layer includes an inclined surface which is not curved, the inclined surface is inclined such that a depth of the body layer increases as a distance from an end of the body layer increases in a horizontal direction, and the inclined surface is disposed below the gate electrode, and

the interface includes a surface layer portion interface vertically extending downward from the surface of the semiconductor substrate below the gate electrode, the inclined surface is positioned on a lower side of the surface layer portion interface, and an angle of the inclined surface with respect to the surface of the semiconductor substrate is less than 60°.

2. The switching element according to claim 1 , wherein the surface layer portion interface has an angle with respect to the surface of the semiconductor substrate equal to or greater than 80° and equal to or less than 90°.

3. The switching element according to claim 1 , wherein:

the semiconductor substrate includes at least two body layers and two second n-type semiconductor layers, and

the gate insulating film covers a range across a surface of a spacing portion which is a portion positioned between the two body layers in the first n-type semiconductor layer, a portion of the surface of the p-type body layer which is positioned between the spacing portion and one of the second n-type semiconductor layer, and a portion of the surface of the one second n-type semiconductor layer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2020
From: TOYOTA JIDOSHA KABUSHIKI KAISHA
To: DENSO CORPORATION
Reel/Frame 053727/0319 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2017
From: YAMADA, TETSUYA; OKAWA, TAKASHI; MORI, TOMOHIKO; UEDA, HIROYUKI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 044726/0661 →