Wear part monitoring
A process and tool for monitoring the status, health, and performance of wear parts used on earth working equipment. The process and tool allow the operator to optimize the performance of the earth working equipment. The tool has a clear line of site to the wear parts during use and may be integrated with a bucket or blade on the earth working equipment.
1. A system for monitoring earth working equipment, the system comprising:
a ground-engaging product including a base supported by the earth working equipment and at least one wear part secured to the base;
at least one electronic sensor secured to the ground-engaging product for detecting a load resisted by and/or a strain in the ground-engaging product during use by the earth working equipment, and wirelessly transmitting the load and/or strain information detected by the at least one electronic sensor; and
a programmable logic device using the transmitted load and/or strain information from the at least one electronic sensor and making an assessment regarding at least one of the status, health, and performance of the base and/or wear part.
2. The system of claim 1 wherein the at least one electronic sensor is secured to the at least one wear part.
3. The system of claim 2 wherein the at least one electronic sensor detects the strain in the ground-engaging product during use.
4. The system of claim 2 wherein the at least one electronic sensor detects the load resisted by the ground-engaging product during use.
5. The system of claim 2 wherein the programmable logic device uses the load and/or strain information to determine impacts on the ground-engaging product at.
6. The system of claim 1 wherein the at least one electronic sensor is secured to the base.
7. The system of claim 6 wherein the at least one electronic sensor detects the strain in the ground-engaging product during use.
8. The system of claim 6 wherein the at least one electronic sensor detects the load resisted by the ground-engaging product during use.
9. The system of claim 6 wherein the programmable logic device uses the load and/or strain information to determine impacts on the ground-engaging product at.
10. The system of claim 1 wherein the base is an excavating bucket with a digging edge, and the at least one wear part is secured to the digging edge.
11. A system for monitoring earth working equipment, the system comprising:
a ground-engaging product including a base supported by the earth working equipment and at least one wear part secured to the base;
at least one electronic sensor secured to the ground-engaging product for detecting impact on the ground-engaging product during use by the earth working equipment, and wirelessly transmitting impact information detected by the at least one electronic sensor; and
a programmable logic device using the transmitted information from the at least one electronic sensor and making an assessment regarding the ground-engaging product and/or operation of the ground-engaging product.
12. The system of claim 11 wherein the base is a bucket with a digging edge, and the at least one wear part is secured to the digging edge.
13. The system of claim 11 wherein the at least one electronic sensor is secured to the base.
14. The system of claim 11 wherein the at least one electronic sensor is secured to the at least one wear part.
15. A system for monitoring earth working equipment, the system comprising:
a ground-engaging product including a base supported by the earth working equipment and a wear part secured to the base,
an accelerometer secured to the ground-engaging product,
a transmitter for wirelessly transmitting data detected by the accelerometer, and
a programmable logic device using the transmitted acceleration data to make an assessment regarding status, health and/or performance of the base and/or wear part.
16. The system of claim 15 including an inclinometer secured to the ground-engaging product, and wherein the transmitter wirelessly transmits the data generated by the inclinometer, and the programmable logic device uses the inclinometer data to make the assessment.
17. The system of claim 15 wherein the assessment includes determining impacts experienced by the ground-engaging product.
18. The system of claim 15 wherein the base is a bucket with a digging edge, and the wear part is secured to the digging edge.
19. The system of claim 15 wherein the accelerometer is secured to the wear part.
20. The system of claim 15 wherein the accelerometer is secured to the base.
21. A system for monitoring earth working equipment, the system comprising:
a ground-engaging product including a base supported by the earth working equipment and a wear part secured to the base,
a strain gauge secured to the ground-engaging product,
a transmitter for wirelessly transmitting data detected by the strain gauge, and
a programmable logic device using the transmitted strain gauge data make an assessment regarding status, health and/or performance of the base and/or wear part.
22. The system of claim 21 wherein the base is a bucket with a digging edge, and the wear part is secured to the digging edge.
23. The system of claim 21 wherein the strain gauge is secured to the wear part.
24. The system of claim 21 wherein the strain gauge is secured to the base.
25. A system for monitoring earth working equipment, the system comprising
a ground-engaging product including a base supported by the earth working equipment and a wear part secured to the base,
a load cell secured to the ground-engaging product to detect loads resisted by the ground-engaging product during use by the earth working equipment,
a transmitter for wirelessly transmitting data detected by the load cell, and
a programmable logic device using the transmitted load cell data to make an assessment regarding status, health and/or performance of the base and/or wear part.
26. The system of claim 25 wherein the base is a bucket with a digging edge, and the wear part is secured to the digging edge.
27. The system of claim 25 wherein the load cell is secured to the wear part.
28. The system of claim 25 wherein the load cell is secured to the base.