IP Library Granted Patent US 10,233,303
Granted Patent B2
US 10,233,303 · App. 15/835,258 · Granted Mar 19, 2019

Hydrophobic aerogel materials

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Quick Facts
Patent No.
US 10,233,303
App. No.
15/835,258
Granted
Mar 19, 2019
Kind
B2
Abstract

The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.

Claims (33)

1. A reinforced aerogel composition comprising a silica-based framework, a reinforcement material, and at least one hydrophobic-bound silicon; wherein the reinforced aerogel composition has the following properties: i) a liquid water uptake of 40 wt % or less; and ii) a heat of combustion of 460 cal/g or less.

2. The reinforced aerogel composition of claim 1 , wherein the reinforcement material comprises a fiber reinforcement material.

3. The reinforced aerogel composition of claim 1 , wherein the reinforcement material comprises a sheet of fiber reinforcement material.

4. The reinforced aerogel composition of claim 1 , wherein the reinforcement material comprises a material other than a fiber reinforcement material.

5. The reinforced aerogel composition of claim 1 , wherein the reinforcement material comprises a sheet of material other than a sheet of fiber reinforcement material.

6. The reinforced aerogel composition of claim 2 , wherein the reinforced aerogel composition has a heat of combustion between 265 cal/g and 460 cal/g.

7. The reinforced aerogel composition of claim 6 , wherein the reinforced aerogel composition has a density of 0.40 g/cm3 or less.

8. The reinforced aerogel composition of claim 6 , wherein the reinforced aerogel composition has a thermal conductivity between 15 mW/M*K and 30 mW/M*K.

9. The reinforced aerogel composition of claim 6 , wherein the reinforced aerogel composition has an onset of thermal decomposition of hydrophobic organic materials between 515° C. and 635° C.

10. The reinforced aerogel composition of claim 6 , wherein the reinforced aerogel composition has an onset of thermal decomposition of hydrophobic organic materials between 550° C. and 635° C.

11. The reinforced aerogel composition of claim 6 , wherein the reinforced aerogel composition has an onset of thermal decomposition of hydrophobic organic materials between 575° C. and 635° C.

12. The reinforced aerogel composition of claim 6 , wherein the reinforced aerogel composition has an onset of thermal decomposition of hydrophobic organic materials between 600° C. and 635° C.

13. The reinforced aerogel composition of claim 6 , wherein the hydrophobic organic content in the aerogel composition is between 2 wt % and 10 wt %.

14. The reinforced aerogel composition of claim 6 , wherein the hydrophobic organic content in the aerogel composition is between 2 wt % and 8 wt %.

15. The reinforced aerogel composition of claim 6 , wherein the hydrophobic organic content in the aerogel composition is between 2 wt % and 6 wt %.

16. The reinforced aerogel composition of claim 6 , wherein the reinforced aerogel composition has a ratio of T 1-2 :T 3 of between about 0.01 and 0.4, and a ratio of Q 1-3 :Q 4 of between about 0.1 and 1.5.

17. The reinforced aerogel composition of claim 6 , wherein the reinforced aerogel composition is an aerogel blanket composition.

18. A reinforced aerogel composition comprising a silica-based framework, a reinforcement material, and at least one hydrophobic-bound silicon; wherein the reinforced aerogel composition has the following properties: i) a liquid water uptake of 40 wt % or less; and ii) an onset of thermal decomposition of hydrophobic organic materials of 515° C. or higher.

19. The reinforced aerogel composition of claim 18 , wherein the reinforcement material comprises a fiber reinforcement material.

20. The reinforced aerogel composition of claim 18 , wherein the reinforcement material comprises a sheet of fiber reinforcement material.

21. The reinforced aerogel composition of claim 18 , wherein the reinforcement material comprises a material other than a fiber reinforcement material.

22. The reinforced aerogel composition of claim 18 , wherein the reinforcement material comprises a sheet of material other than a sheet of fiber reinforcement material.

23. The reinforced aerogel composition of claim 19 , wherein the reinforced aerogel composition has an onset of thermal decomposition of hydrophobic organic materials between 515° C. and 635° C.

24. The reinforced aerogel composition of claim 23 , wherein the reinforced aerogel composition has a density of 0.40 g/cm3 or less.

25. The reinforced aerogel composition of claim 23 , wherein the reinforced aerogel composition has a thermal conductivity between 15 mW/M*K and 30 mW/M*K.

26. The reinforced aerogel composition of claim 23 , wherein the reinforced aerogel composition has an onset of thermal decomposition of hydrophobic organic materials between 550° C. and 635° C.

27. The reinforced aerogel composition of claim 23 , wherein the reinforced aerogel composition has an onset of thermal decomposition of hydrophobic organic materials between 575° C. and 635° C.

28. The reinforced aerogel composition of claim 23 , wherein the reinforced aerogel composition has an onset of thermal decomposition of hydrophobic organic materials between 600° C. and 635° C.

29. The reinforced aerogel composition of claim 23 , wherein the hydrophobic organic content in the aerogel composition is between 2 wt % and 10 wt %.

30. The reinforced aerogel composition of claim 23 , wherein the hydrophobic organic content in the aerogel composition is between 2 wt % and 8 wt %.

31. The reinforced aerogel composition of claim 23 , wherein the hydrophobic organic content in the aerogel composition is between 2 wt % and 6 wt %.

32. The reinforced aerogel composition of claim 23 , wherein the reinforced aerogel composition has a ratio of T 1-2 :T 3 of between about 0.01 and 0.4, and a ratio of Q 1-3 :Q 4 of between about 0.1 and 1.5.

33. The reinforced aerogel composition of claim 23 , wherein the reinforced aerogel composition is an aerogel blanket composition.

Assignments (2)
SECURITY INTEREST Recorded Aug 28, 2024
From: ASPEN AEROGELS, INC.; ASPEN AEROGELS RHODE ISLAND, LLC
To: MIDCAP FUNDING IV TRUST
Reel/Frame 068792/0245 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2018
From: EVANS, OWEN; DEKRAFFT, KATHRYN; ZAFIROPOULOS, NICHOLAS; DONG, WENTING; MIHALCIK, DAVID; GOULD, GEORGE; MELNIKOVA, IRENE
To: ASPEN AEROGELS, INC.
Reel/Frame 044658/0763 →