Reduced electromagnetic signature of conforming conical seal fastener systems

1. A fastener, comprising:

a sleeve having an elongated portion having a first end and a second end opposite the first end, a head located at the first end of the elongated portion, and an internal threaded portion located at the second end of the elongated portion, the head including a bearing surface located on an underside thereof;

a core bolt disposed within the sleeve and having a first end, a second end opposite the first end of the core bolt, a head located at the first end of the core bolt, and a shank portion having an external threaded portion located proximate to the second end of the core bolt, the threaded portion of the core bolt being engageable threadedly with the threaded portion of the sleeve; and

a seal element attached to the sleeve and juxtaposed with the bearing surface of the head of the sleeve, the seal element includes a sealing portion and a lip that extends angularly from the sealing portion, and the seal element includes a tubular portion extending axially from the sealing portion.

2. The fastener of claim 1 , wherein the seal element is made of copper.

3. The fastener of claim 1 , wherein the sealing portion of the seal element includes a thickness in a range of about 5 microns to about 100 microns.

4. The fastener of claim 1 , further comprising an insert disposed within the sleeve and surrounding a portion of the core bolt.

5. The fastener of claim 4 , wherein the elongated portion of the sleeve includes a band annealed portion proximate to the insert.

6. The fastener of claim 4 , wherein the insert includes a tubular member having internal threads that are engageable threadedly with the threaded portion of the core bolt.

7. The fastener of claim 4 , wherein the insert includes a coil spring having a trapezoidal cross-section and coiled around and within the threaded portion of the core bolt.

8. The fastener of claim 1 , wherein the head of the core bolt includes a flush head.

9. The fastener of claim 8 , wherein the head of the sleeve is sized and shaped to receive the flush head of the core bolt.

10. The fastener of claim 1 , wherein the core bolt includes a second head attached removably to the head of the core bolt, the second head being adapted to be engaged by a fastener installation tool.

11. In combination,

a structure; and

a fastener installed within the structure, the fastener including a sleeve having an elongated portion having a first end and a second end opposite the first end, a head located at the first end of the elongated portion, and an internal threaded portion located at the second end of the elongated portion, the head including a bearing surface located on an underside thereof;

a core bolt disposed within the sleeve and having a first end, a second end opposite the first end of the core bolt, a head located at the first end of the core bolt, and a shank portion having an external threaded portion located proximate to the second end of the core bolt, the threaded portion of the core bolt being engageable threadedly with the threaded portion of the sleeve; and

a seal element attached to the sleeve and juxtaposed with the bearing surface of the head of the sleeve, the seal element includes a sealing portion and a lip that extends angularly from the sealing portion, and the seal element includes a tubular portion extending axially from the sealing portion.

12. The combination of claim 11 , wherein the seal element is made of copper.

13. The combination of claim 11 , wherein the sealing portion of the seal element includes a thickness in a range of about 5 microns to about 100 microns.

14. The combination of claim 11 , wherein the structure includes a metallic mesh on an outer surface of the structure, wherein when the fastener is in its installed position, the sealing element of the fastener is in direct physical and electrical contact with the metallic mesh.

15. The combination of claim 14 , wherein the metallic mesh is made from copper and the seal element is made from copper.

16. The combination of claim 11 , further comprising an insert disposed within the sleeve and surrounding a portion of the core bolt.

17. The combination of claim 16 , wherein the elongated portion of the sleeve includes a band annealed portion proximate to the insert.

18. The combination of claim 16 , wherein the insert includes a tubular member having internal threads that are engageable threadedly with the threaded portion of the core bolt.

19. The combination of claim 16 , wherein the insert includes a coil spring having a trapezoidal cross-section and coiled around and within the threaded portion of the core bolt.

20. The combination of claim 11 , wherein the head of the core bolt includes a flush head.

21. The combination of claim 20 , wherein the head of the sleeve is sized and shaped to receive the flush head of the core bolt.

22. The combination of claim 11 , wherein the core bolt includes a second head attached removably to the head of the core bolt, the second head being adapted to be engaged by a fastener installation tool.

23. The combination of claim 11 , wherein the structure includes a composite material.

24. The combination of claim 11 , wherein the structure is substantially made from the composite material.

25. The combination of claim 11 , wherein the structure is partially made from the composite material.

26. The combination of claim 11 , wherein the structure includes a metallic material.

27. The combination of claim 26 , wherein the metallic material is aluminum.

28. The combination of claim 26 , wherein the structure is made substantially from the metallic material.

29. The combination of claim 26 , wherein the structure is made partially from the metallic material.